Modeling and Imaging of Ultrasonic Array Inspection of Side Drilled Holes in Layered Anisotropic Media

There has been an increase in the use of ultrasonic arrays for the detection of defects in composite structures used in the aerospace industry. The response of a defect embedded in such a medium is influenced by the inherent anisotropy of the bounding medium and the layering of the bounding medium a...

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Main Authors: Chirag Anand, Roger M. Groves, Rinze Benedictus
Format: Article
Language:English
Published: MDPI AG 2021-07-01
Series:Sensors
Subjects:
Online Access:https://www.mdpi.com/1424-8220/21/14/4640
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author Chirag Anand
Roger M. Groves
Rinze Benedictus
author_facet Chirag Anand
Roger M. Groves
Rinze Benedictus
author_sort Chirag Anand
collection DOAJ
description There has been an increase in the use of ultrasonic arrays for the detection of defects in composite structures used in the aerospace industry. The response of a defect embedded in such a medium is influenced by the inherent anisotropy of the bounding medium and the layering of the bounding medium and hence poses challenges for the interpretation of the full matrix capture (FMC) results. Modeling techniques can be used to understand and simulate the effect of the structure and the defect on the received signals. Existing modeling techniques, such as finite element methods (FEM), finite difference time domain (FDTD), and analytical solutions, are computationally inefficient or are singularly used for structures with complex geometries. In this paper, we develop a novel model based on the Gaussian-based recursive stiffness matrix approach to model the scattering from a side-drilled hole embedded in an anisotropic layered medium. The paper provides a novel method to calculate the transmission and reflection coefficients of plane waves traveling from a layered anisotropic medium into a semi-infinite anisotropic medium by combining the transfer matrix and stiffness matrix methods. The novelty of the paper is the developed model using Gaussian beams to simulate the scattering from a Side Drilled Hole (SDH) embedded in a multilayered composite laminate, which can be used in both immersion and contact setups. We describe a method to combine the scattering from defects with the model to simulate the response of a layered structure and to simulate the full matrix capture (FMC) signals that are received from an SDH embedded in a layered medium. The model-assisted correction total focusing method (MAC-TFM) imaging is used to image both the simulated and experimental results. The proposed method has been validated for both isotropic and anisotropic media by a qualitative and quantitative comparison with experimentally determined signals. The method proposed in this paper is modular, computationally inexpensive, and is in good agreement with experimentally determined signals, and it enables us to understand the effects of various parameters on the scattering of a defect embedded in a layered anisotropic medium.
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spelling doaj.art-6ae6d1f272af4d639ded61a8381fcd1d2023-11-22T04:53:54ZengMDPI AGSensors1424-82202021-07-012114464010.3390/s21144640Modeling and Imaging of Ultrasonic Array Inspection of Side Drilled Holes in Layered Anisotropic MediaChirag Anand0Roger M. Groves1Rinze Benedictus2Structural Integrity and Composites Group, Faculty of Aerospace Engineering, Delft University of Technology, 2629 HS Delft, The NetherlandsStructural Integrity and Composites Group, Faculty of Aerospace Engineering, Delft University of Technology, 2629 HS Delft, The NetherlandsStructural Integrity and Composites Group, Faculty of Aerospace Engineering, Delft University of Technology, 2629 HS Delft, The NetherlandsThere has been an increase in the use of ultrasonic arrays for the detection of defects in composite structures used in the aerospace industry. The response of a defect embedded in such a medium is influenced by the inherent anisotropy of the bounding medium and the layering of the bounding medium and hence poses challenges for the interpretation of the full matrix capture (FMC) results. Modeling techniques can be used to understand and simulate the effect of the structure and the defect on the received signals. Existing modeling techniques, such as finite element methods (FEM), finite difference time domain (FDTD), and analytical solutions, are computationally inefficient or are singularly used for structures with complex geometries. In this paper, we develop a novel model based on the Gaussian-based recursive stiffness matrix approach to model the scattering from a side-drilled hole embedded in an anisotropic layered medium. The paper provides a novel method to calculate the transmission and reflection coefficients of plane waves traveling from a layered anisotropic medium into a semi-infinite anisotropic medium by combining the transfer matrix and stiffness matrix methods. The novelty of the paper is the developed model using Gaussian beams to simulate the scattering from a Side Drilled Hole (SDH) embedded in a multilayered composite laminate, which can be used in both immersion and contact setups. We describe a method to combine the scattering from defects with the model to simulate the response of a layered structure and to simulate the full matrix capture (FMC) signals that are received from an SDH embedded in a layered medium. The model-assisted correction total focusing method (MAC-TFM) imaging is used to image both the simulated and experimental results. The proposed method has been validated for both isotropic and anisotropic media by a qualitative and quantitative comparison with experimentally determined signals. The method proposed in this paper is modular, computationally inexpensive, and is in good agreement with experimentally determined signals, and it enables us to understand the effects of various parameters on the scattering of a defect embedded in a layered anisotropic medium.https://www.mdpi.com/1424-8220/21/14/4640Gaussian beamfull matrix capturetotal focusing methodultrasonic phased arrayCFRPside-drilled hole
spellingShingle Chirag Anand
Roger M. Groves
Rinze Benedictus
Modeling and Imaging of Ultrasonic Array Inspection of Side Drilled Holes in Layered Anisotropic Media
Sensors
Gaussian beam
full matrix capture
total focusing method
ultrasonic phased array
CFRP
side-drilled hole
title Modeling and Imaging of Ultrasonic Array Inspection of Side Drilled Holes in Layered Anisotropic Media
title_full Modeling and Imaging of Ultrasonic Array Inspection of Side Drilled Holes in Layered Anisotropic Media
title_fullStr Modeling and Imaging of Ultrasonic Array Inspection of Side Drilled Holes in Layered Anisotropic Media
title_full_unstemmed Modeling and Imaging of Ultrasonic Array Inspection of Side Drilled Holes in Layered Anisotropic Media
title_short Modeling and Imaging of Ultrasonic Array Inspection of Side Drilled Holes in Layered Anisotropic Media
title_sort modeling and imaging of ultrasonic array inspection of side drilled holes in layered anisotropic media
topic Gaussian beam
full matrix capture
total focusing method
ultrasonic phased array
CFRP
side-drilled hole
url https://www.mdpi.com/1424-8220/21/14/4640
work_keys_str_mv AT chiraganand modelingandimagingofultrasonicarrayinspectionofsidedrilledholesinlayeredanisotropicmedia
AT rogermgroves modelingandimagingofultrasonicarrayinspectionofsidedrilledholesinlayeredanisotropicmedia
AT rinzebenedictus modelingandimagingofultrasonicarrayinspectionofsidedrilledholesinlayeredanisotropicmedia