Online Condition Monitoring of Industrial Loads Using AutoGMM and Decision Trees

Condition monitoring and fault management approaches can help with timely maintenance planning, assure industry-wide continuous production, and enhance both performance and safety in complex industrial operations. At the moment, data-driven approaches for condition monitoring and fault detection are...

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Main Authors: Elia Brescia, Patrizia Vergallo, Pietro Serafino, Massimo Tipaldi, Davide Cascella, Giuseppe Leonardo Cascella, Francesca Romano, Andrea Polichetti
Format: Article
Language:English
Published: MDPI AG 2023-12-01
Series:Machines
Subjects:
Online Access:https://www.mdpi.com/2075-1702/11/12/1082
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author Elia Brescia
Patrizia Vergallo
Pietro Serafino
Massimo Tipaldi
Davide Cascella
Giuseppe Leonardo Cascella
Francesca Romano
Andrea Polichetti
author_facet Elia Brescia
Patrizia Vergallo
Pietro Serafino
Massimo Tipaldi
Davide Cascella
Giuseppe Leonardo Cascella
Francesca Romano
Andrea Polichetti
author_sort Elia Brescia
collection DOAJ
description Condition monitoring and fault management approaches can help with timely maintenance planning, assure industry-wide continuous production, and enhance both performance and safety in complex industrial operations. At the moment, data-driven approaches for condition monitoring and fault detection are the most attractive being conceived, developed, and applied with less of a need for sophisticated expertise and detailed knowledge of the addressed plant. Among them, Gaussian mixture model (GMM) methods can offer some advantages. However, conventional GMM solutions need the number of Gaussian components to be defined in advance and suffer from the inability to detect new types of faults and identify new operating modes. To address these issues, this paper presents a novel data-driven method, based on automated GMM (AutoGMM) and decision trees (DTree), for the online condition monitoring of electrical industrial loads. By leveraging the benefits of the AutoGMM and the DTree, after the training phase, the proposed approach allows the clustering and time allocation of nominal operating conditions, the identification of both already-classified and new anomalous conditions, and the acknowledgment of new operating modes of the monitored industrial asset. The proposed method, implemented on a commercial cloud-computing platform, is validated on a real industrial plant with electrical loads, characterized by a daily periodic working cycle, by using active power consumption data.
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spelling doaj.art-6af1835f7deb4ebab65e3d230759c3752023-12-22T14:22:00ZengMDPI AGMachines2075-17022023-12-011112108210.3390/machines11121082Online Condition Monitoring of Industrial Loads Using AutoGMM and Decision TreesElia Brescia0Patrizia Vergallo1Pietro Serafino2Massimo Tipaldi3Davide Cascella4Giuseppe Leonardo Cascella5Francesca Romano6Andrea Polichetti7Department of Electrical and Information Engineering, Polytechnic University of Bari, 70125 Bari, ItalyDepartment of Electrical and Information Engineering, Polytechnic University of Bari, 70125 Bari, ItalyIdea75 S.r.l., 70121 Bari, ItalyDepartment of Electrical and Information Engineering, Polytechnic University of Bari, 70125 Bari, ItalyIdea75 S.r.l., 70121 Bari, ItalyDepartment of Electrical and Information Engineering, Polytechnic University of Bari, 70125 Bari, ItalyLinks Management & Technology Spa, 70121 Bari, ItalyFree Energy Saving S.r.l., 04100 Latina, ItalyCondition monitoring and fault management approaches can help with timely maintenance planning, assure industry-wide continuous production, and enhance both performance and safety in complex industrial operations. At the moment, data-driven approaches for condition monitoring and fault detection are the most attractive being conceived, developed, and applied with less of a need for sophisticated expertise and detailed knowledge of the addressed plant. Among them, Gaussian mixture model (GMM) methods can offer some advantages. However, conventional GMM solutions need the number of Gaussian components to be defined in advance and suffer from the inability to detect new types of faults and identify new operating modes. To address these issues, this paper presents a novel data-driven method, based on automated GMM (AutoGMM) and decision trees (DTree), for the online condition monitoring of electrical industrial loads. By leveraging the benefits of the AutoGMM and the DTree, after the training phase, the proposed approach allows the clustering and time allocation of nominal operating conditions, the identification of both already-classified and new anomalous conditions, and the acknowledgment of new operating modes of the monitored industrial asset. The proposed method, implemented on a commercial cloud-computing platform, is validated on a real industrial plant with electrical loads, characterized by a daily periodic working cycle, by using active power consumption data.https://www.mdpi.com/2075-1702/11/12/1082anomaly and novelty detectionautomated Gaussian mixture modeldecision treeselectrical industrial loadsGaussian mixture modelonline condition monitoring
spellingShingle Elia Brescia
Patrizia Vergallo
Pietro Serafino
Massimo Tipaldi
Davide Cascella
Giuseppe Leonardo Cascella
Francesca Romano
Andrea Polichetti
Online Condition Monitoring of Industrial Loads Using AutoGMM and Decision Trees
Machines
anomaly and novelty detection
automated Gaussian mixture model
decision trees
electrical industrial loads
Gaussian mixture model
online condition monitoring
title Online Condition Monitoring of Industrial Loads Using AutoGMM and Decision Trees
title_full Online Condition Monitoring of Industrial Loads Using AutoGMM and Decision Trees
title_fullStr Online Condition Monitoring of Industrial Loads Using AutoGMM and Decision Trees
title_full_unstemmed Online Condition Monitoring of Industrial Loads Using AutoGMM and Decision Trees
title_short Online Condition Monitoring of Industrial Loads Using AutoGMM and Decision Trees
title_sort online condition monitoring of industrial loads using autogmm and decision trees
topic anomaly and novelty detection
automated Gaussian mixture model
decision trees
electrical industrial loads
Gaussian mixture model
online condition monitoring
url https://www.mdpi.com/2075-1702/11/12/1082
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