Simulation studies on the co-production of syngas and activated carbon from waste tyre gasification using different reactor configurations
Gasification is one of the most efficient thermo-chemical conversion processes for transforming waste tyres into syngas and high-valued solid carbon products such as activated carbon (AC). This study evaluated the co-production of syngas and AC in three reactor configurations: fluidized bed, fixed b...
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Elsevier
2021-09-01
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Series: | Energy Conversion and Management: X |
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Online Access: | http://www.sciencedirect.com/science/article/pii/S2590174521000301 |
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author | Lanrewaju I. Fajimi Bilainu O. Oboirien Thomas A. Adams, II |
author_facet | Lanrewaju I. Fajimi Bilainu O. Oboirien Thomas A. Adams, II |
author_sort | Lanrewaju I. Fajimi |
collection | DOAJ |
description | Gasification is one of the most efficient thermo-chemical conversion processes for transforming waste tyres into syngas and high-valued solid carbon products such as activated carbon (AC). This study evaluated the co-production of syngas and AC in three reactor configurations: fluidized bed, fixed bed, and rotary kiln at the systems level. A single-stage steam gasification and char activation process was simulated using Aspen Plus V10 software. The effects of gasification parameters such as equivalence ratio (ER) and steam-to-fuel ratio (SFR) were investigated and compared. The best conditions for the co-production of syngas and AC in the reactors were evaluated and compared. Brunauer-Emmett-Teller (BET) computational analysis was used to predict the surface area of the AC. The fluidized bed gasifier has the potential to produce syngas with a low heating value (LHV) of 6.67 MJ/Nm3, cold gas efficiency (CGE) of 82.4%LHV, AC with BET surface area of 698.63 m2/g and a carbon conversion ratio (CCR) of 92.5%, the fixed bed gasifier has a syngas LHV of 6.25 MJ/Nm3, CGE of 85.9%LHV, AC with BET surface area of 432.51 m2/g and CCR of 97.3% and the rotary kiln gasifier has a syngas LHV of 5.96 MJ/Nm3, CGE of 74%LHV, AC with BET surface area of 661.73 m2/g and CCR of 93%. |
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id | doaj.art-6b1ffcaa1cfe44c980378b119b8cb92b |
institution | Directory Open Access Journal |
issn | 2590-1745 |
language | English |
last_indexed | 2024-12-17T19:40:31Z |
publishDate | 2021-09-01 |
publisher | Elsevier |
record_format | Article |
series | Energy Conversion and Management: X |
spelling | doaj.art-6b1ffcaa1cfe44c980378b119b8cb92b2022-12-21T21:35:01ZengElsevierEnergy Conversion and Management: X2590-17452021-09-0111100105Simulation studies on the co-production of syngas and activated carbon from waste tyre gasification using different reactor configurationsLanrewaju I. Fajimi0Bilainu O. Oboirien1Thomas A. Adams, II2Department of Chemical Engineering, Doornfontein Campus, University of Johannesburg, Johannesburg 2094, South AfricaDepartment of Chemical Engineering, Doornfontein Campus, University of Johannesburg, Johannesburg 2094, South Africa; Corresponding author.Department of Chemical Engineering, McMaster University, 1280 Main St. W, Hamilton, Ontario L9H4M9, CanadaGasification is one of the most efficient thermo-chemical conversion processes for transforming waste tyres into syngas and high-valued solid carbon products such as activated carbon (AC). This study evaluated the co-production of syngas and AC in three reactor configurations: fluidized bed, fixed bed, and rotary kiln at the systems level. A single-stage steam gasification and char activation process was simulated using Aspen Plus V10 software. The effects of gasification parameters such as equivalence ratio (ER) and steam-to-fuel ratio (SFR) were investigated and compared. The best conditions for the co-production of syngas and AC in the reactors were evaluated and compared. Brunauer-Emmett-Teller (BET) computational analysis was used to predict the surface area of the AC. The fluidized bed gasifier has the potential to produce syngas with a low heating value (LHV) of 6.67 MJ/Nm3, cold gas efficiency (CGE) of 82.4%LHV, AC with BET surface area of 698.63 m2/g and a carbon conversion ratio (CCR) of 92.5%, the fixed bed gasifier has a syngas LHV of 6.25 MJ/Nm3, CGE of 85.9%LHV, AC with BET surface area of 432.51 m2/g and CCR of 97.3% and the rotary kiln gasifier has a syngas LHV of 5.96 MJ/Nm3, CGE of 74%LHV, AC with BET surface area of 661.73 m2/g and CCR of 93%.http://www.sciencedirect.com/science/article/pii/S2590174521000301Tyre gasificationActivated carbonFluidized bedFixed bedRotary kiln |
spellingShingle | Lanrewaju I. Fajimi Bilainu O. Oboirien Thomas A. Adams, II Simulation studies on the co-production of syngas and activated carbon from waste tyre gasification using different reactor configurations Energy Conversion and Management: X Tyre gasification Activated carbon Fluidized bed Fixed bed Rotary kiln |
title | Simulation studies on the co-production of syngas and activated carbon from waste tyre gasification using different reactor configurations |
title_full | Simulation studies on the co-production of syngas and activated carbon from waste tyre gasification using different reactor configurations |
title_fullStr | Simulation studies on the co-production of syngas and activated carbon from waste tyre gasification using different reactor configurations |
title_full_unstemmed | Simulation studies on the co-production of syngas and activated carbon from waste tyre gasification using different reactor configurations |
title_short | Simulation studies on the co-production of syngas and activated carbon from waste tyre gasification using different reactor configurations |
title_sort | simulation studies on the co production of syngas and activated carbon from waste tyre gasification using different reactor configurations |
topic | Tyre gasification Activated carbon Fluidized bed Fixed bed Rotary kiln |
url | http://www.sciencedirect.com/science/article/pii/S2590174521000301 |
work_keys_str_mv | AT lanrewajuifajimi simulationstudiesonthecoproductionofsyngasandactivatedcarbonfromwastetyregasificationusingdifferentreactorconfigurations AT bilainuooboirien simulationstudiesonthecoproductionofsyngasandactivatedcarbonfromwastetyregasificationusingdifferentreactorconfigurations AT thomasaadamsii simulationstudiesonthecoproductionofsyngasandactivatedcarbonfromwastetyregasificationusingdifferentreactorconfigurations |