Simulation studies on the co-production of syngas and activated carbon from waste tyre gasification using different reactor configurations

Gasification is one of the most efficient thermo-chemical conversion processes for transforming waste tyres into syngas and high-valued solid carbon products such as activated carbon (AC). This study evaluated the co-production of syngas and AC in three reactor configurations: fluidized bed, fixed b...

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Main Authors: Lanrewaju I. Fajimi, Bilainu O. Oboirien, Thomas A. Adams, II
Format: Article
Language:English
Published: Elsevier 2021-09-01
Series:Energy Conversion and Management: X
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2590174521000301
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author Lanrewaju I. Fajimi
Bilainu O. Oboirien
Thomas A. Adams, II
author_facet Lanrewaju I. Fajimi
Bilainu O. Oboirien
Thomas A. Adams, II
author_sort Lanrewaju I. Fajimi
collection DOAJ
description Gasification is one of the most efficient thermo-chemical conversion processes for transforming waste tyres into syngas and high-valued solid carbon products such as activated carbon (AC). This study evaluated the co-production of syngas and AC in three reactor configurations: fluidized bed, fixed bed, and rotary kiln at the systems level. A single-stage steam gasification and char activation process was simulated using Aspen Plus V10 software. The effects of gasification parameters such as equivalence ratio (ER) and steam-to-fuel ratio (SFR) were investigated and compared. The best conditions for the co-production of syngas and AC in the reactors were evaluated and compared. Brunauer-Emmett-Teller (BET) computational analysis was used to predict the surface area of the AC. The fluidized bed gasifier has the potential to produce syngas with a low heating value (LHV) of 6.67 MJ/Nm3, cold gas efficiency (CGE) of 82.4%LHV, AC with BET surface area of 698.63 m2/g and a carbon conversion ratio (CCR) of 92.5%, the fixed bed gasifier has a syngas LHV of 6.25 MJ/Nm3, CGE of 85.9%LHV, AC with BET surface area of 432.51 m2/g and CCR of 97.3% and the rotary kiln gasifier has a syngas LHV of 5.96 MJ/Nm3, CGE of 74%LHV, AC with BET surface area of 661.73 m2/g and CCR of 93%.
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spelling doaj.art-6b1ffcaa1cfe44c980378b119b8cb92b2022-12-21T21:35:01ZengElsevierEnergy Conversion and Management: X2590-17452021-09-0111100105Simulation studies on the co-production of syngas and activated carbon from waste tyre gasification using different reactor configurationsLanrewaju I. Fajimi0Bilainu O. Oboirien1Thomas A. Adams, II2Department of Chemical Engineering, Doornfontein Campus, University of Johannesburg, Johannesburg 2094, South AfricaDepartment of Chemical Engineering, Doornfontein Campus, University of Johannesburg, Johannesburg 2094, South Africa; Corresponding author.Department of Chemical Engineering, McMaster University, 1280 Main St. W, Hamilton, Ontario L9H4M9, CanadaGasification is one of the most efficient thermo-chemical conversion processes for transforming waste tyres into syngas and high-valued solid carbon products such as activated carbon (AC). This study evaluated the co-production of syngas and AC in three reactor configurations: fluidized bed, fixed bed, and rotary kiln at the systems level. A single-stage steam gasification and char activation process was simulated using Aspen Plus V10 software. The effects of gasification parameters such as equivalence ratio (ER) and steam-to-fuel ratio (SFR) were investigated and compared. The best conditions for the co-production of syngas and AC in the reactors were evaluated and compared. Brunauer-Emmett-Teller (BET) computational analysis was used to predict the surface area of the AC. The fluidized bed gasifier has the potential to produce syngas with a low heating value (LHV) of 6.67 MJ/Nm3, cold gas efficiency (CGE) of 82.4%LHV, AC with BET surface area of 698.63 m2/g and a carbon conversion ratio (CCR) of 92.5%, the fixed bed gasifier has a syngas LHV of 6.25 MJ/Nm3, CGE of 85.9%LHV, AC with BET surface area of 432.51 m2/g and CCR of 97.3% and the rotary kiln gasifier has a syngas LHV of 5.96 MJ/Nm3, CGE of 74%LHV, AC with BET surface area of 661.73 m2/g and CCR of 93%.http://www.sciencedirect.com/science/article/pii/S2590174521000301Tyre gasificationActivated carbonFluidized bedFixed bedRotary kiln
spellingShingle Lanrewaju I. Fajimi
Bilainu O. Oboirien
Thomas A. Adams, II
Simulation studies on the co-production of syngas and activated carbon from waste tyre gasification using different reactor configurations
Energy Conversion and Management: X
Tyre gasification
Activated carbon
Fluidized bed
Fixed bed
Rotary kiln
title Simulation studies on the co-production of syngas and activated carbon from waste tyre gasification using different reactor configurations
title_full Simulation studies on the co-production of syngas and activated carbon from waste tyre gasification using different reactor configurations
title_fullStr Simulation studies on the co-production of syngas and activated carbon from waste tyre gasification using different reactor configurations
title_full_unstemmed Simulation studies on the co-production of syngas and activated carbon from waste tyre gasification using different reactor configurations
title_short Simulation studies on the co-production of syngas and activated carbon from waste tyre gasification using different reactor configurations
title_sort simulation studies on the co production of syngas and activated carbon from waste tyre gasification using different reactor configurations
topic Tyre gasification
Activated carbon
Fluidized bed
Fixed bed
Rotary kiln
url http://www.sciencedirect.com/science/article/pii/S2590174521000301
work_keys_str_mv AT lanrewajuifajimi simulationstudiesonthecoproductionofsyngasandactivatedcarbonfromwastetyregasificationusingdifferentreactorconfigurations
AT bilainuooboirien simulationstudiesonthecoproductionofsyngasandactivatedcarbonfromwastetyregasificationusingdifferentreactorconfigurations
AT thomasaadamsii simulationstudiesonthecoproductionofsyngasandactivatedcarbonfromwastetyregasificationusingdifferentreactorconfigurations