Review on Battery Packing Design Strategies for Superior Thermal Management in Electric Vehicles

In the last decades of electric vehicle (EV) development, battery thermal management has become one of the remaining issues that must be appropriately handled to ensure robust EV design. Starting from researching safer and more durable battery cells that can resist thermal exposure, battery packing...

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Main Authors: Robby Dwianto Widyantara, Siti Zulaikah, Firman Bagja Juangsa, Bentang Arief Budiman, Muhammad Aziz
Format: Article
Language:English
Published: MDPI AG 2022-12-01
Series:Batteries
Subjects:
Online Access:https://www.mdpi.com/2313-0105/8/12/287
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author Robby Dwianto Widyantara
Siti Zulaikah
Firman Bagja Juangsa
Bentang Arief Budiman
Muhammad Aziz
author_facet Robby Dwianto Widyantara
Siti Zulaikah
Firman Bagja Juangsa
Bentang Arief Budiman
Muhammad Aziz
author_sort Robby Dwianto Widyantara
collection DOAJ
description In the last decades of electric vehicle (EV) development, battery thermal management has become one of the remaining issues that must be appropriately handled to ensure robust EV design. Starting from researching safer and more durable battery cells that can resist thermal exposure, battery packing design has also become important to avoid thermal events causing an explosion or at least to prevent fatal loss if the explosion occurs. An optimal battery packing design can maintain the battery cell temperature at the most favorable range, i.e., 25–40 °C, with a temperature difference in each battery cell of 5 °C at the maximum, which is considered the best working temperature. The design must also consider environmental temperature and humidity effects. Many design strategies have been reported, including novel battery pack constructions, a better selection of coolant materials, and a robust battery management system. However, those endeavors are faced with the main challenges in terms of design constraints that must be fulfilled, such as material and manufacturing costs, limited available battery space and weight, and low energy consumption requirements. This work reviewed and analyzed the recent progress and current state-of-the-art in designing battery packs for superior thermal management. The narration focused on significant findings that have solved the battery thermal management design problem as well as the remaining issues and opportunities to obtain more reliable and enduring batteries for EVs. Furthermore, some recommendations for future research topics supporting the advancement of battery thermal management design were also discussed.
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spelling doaj.art-6b5a7d4e76c7483699c5f1f62c7144ab2023-11-24T13:17:10ZengMDPI AGBatteries2313-01052022-12-0181228710.3390/batteries8120287Review on Battery Packing Design Strategies for Superior Thermal Management in Electric VehiclesRobby Dwianto Widyantara0Siti Zulaikah1Firman Bagja Juangsa2Bentang Arief Budiman3Muhammad Aziz4Faculty of Mechanical and Aerospace Engineering, Institut Teknologi Bandung, Bandung 40132, IndonesiaNational Center for Sustainable Transportation Technology, Institut Teknologi Bandung, Bandung 40132, IndonesiaFaculty of Mechanical and Aerospace Engineering, Institut Teknologi Bandung, Bandung 40132, IndonesiaFaculty of Mechanical and Aerospace Engineering, Institut Teknologi Bandung, Bandung 40132, IndonesiaInstitute of Industrial Science, The University of Tokyo, Tokyo 153-8505, JapanIn the last decades of electric vehicle (EV) development, battery thermal management has become one of the remaining issues that must be appropriately handled to ensure robust EV design. Starting from researching safer and more durable battery cells that can resist thermal exposure, battery packing design has also become important to avoid thermal events causing an explosion or at least to prevent fatal loss if the explosion occurs. An optimal battery packing design can maintain the battery cell temperature at the most favorable range, i.e., 25–40 °C, with a temperature difference in each battery cell of 5 °C at the maximum, which is considered the best working temperature. The design must also consider environmental temperature and humidity effects. Many design strategies have been reported, including novel battery pack constructions, a better selection of coolant materials, and a robust battery management system. However, those endeavors are faced with the main challenges in terms of design constraints that must be fulfilled, such as material and manufacturing costs, limited available battery space and weight, and low energy consumption requirements. This work reviewed and analyzed the recent progress and current state-of-the-art in designing battery packs for superior thermal management. The narration focused on significant findings that have solved the battery thermal management design problem as well as the remaining issues and opportunities to obtain more reliable and enduring batteries for EVs. Furthermore, some recommendations for future research topics supporting the advancement of battery thermal management design were also discussed.https://www.mdpi.com/2313-0105/8/12/287battery packdesign strategiesthermal managementlithium-ion batteryelectric vehicles
spellingShingle Robby Dwianto Widyantara
Siti Zulaikah
Firman Bagja Juangsa
Bentang Arief Budiman
Muhammad Aziz
Review on Battery Packing Design Strategies for Superior Thermal Management in Electric Vehicles
Batteries
battery pack
design strategies
thermal management
lithium-ion battery
electric vehicles
title Review on Battery Packing Design Strategies for Superior Thermal Management in Electric Vehicles
title_full Review on Battery Packing Design Strategies for Superior Thermal Management in Electric Vehicles
title_fullStr Review on Battery Packing Design Strategies for Superior Thermal Management in Electric Vehicles
title_full_unstemmed Review on Battery Packing Design Strategies for Superior Thermal Management in Electric Vehicles
title_short Review on Battery Packing Design Strategies for Superior Thermal Management in Electric Vehicles
title_sort review on battery packing design strategies for superior thermal management in electric vehicles
topic battery pack
design strategies
thermal management
lithium-ion battery
electric vehicles
url https://www.mdpi.com/2313-0105/8/12/287
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