The Development and Analysis of a Multistage Spraying Method for Liquids in an Ultrasonic Field

Spraying various liquids (primarily aqueous solutions of various substances) is widely used in various technological processes. For most of them, high dispersibility and a narrow droplet size distribution are essential. Ultrasonic spraying allows these parameters to be achieved. However, the higher...

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Main Authors: Andrey Shalunov, Vladimir Khmelev, Sergey Terentiev, Viktor Nesterov, Dmitry Genne
Format: Article
Language:English
Published: MDPI AG 2024-01-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/14/2/796
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author Andrey Shalunov
Vladimir Khmelev
Sergey Terentiev
Viktor Nesterov
Dmitry Genne
author_facet Andrey Shalunov
Vladimir Khmelev
Sergey Terentiev
Viktor Nesterov
Dmitry Genne
author_sort Andrey Shalunov
collection DOAJ
description Spraying various liquids (primarily aqueous solutions of various substances) is widely used in various technological processes. For most of them, high dispersibility and a narrow droplet size distribution are essential. Ultrasonic spraying allows these parameters to be achieved. However, the higher the dispersity of droplets produced by ultrasonic spraying, the lower the spray productivity. To solve this problem, we propose a method of multistage spraying, consisting of the generation of a large number of particles of large initial size (to ensure high productivity) and their subsequent destruction by propagation in a periodic ultrasonic field (to ensure small droplet sizes at high productivity). To experimentally determine the capabilities of this technique, a tubular emitter in the shape of a cylinder with a stepped-variable cross-section was designed. The configuration of the ultrasonic field inside the emitter (22.2 kHz; 182 dB) implements three-stage spraying (the number of sputtering stages corresponds to the number of anti-nodes along the emitter axis). The effectiveness of the proposed and developed technique, suitable for the generation of droplets smaller than 40 µm, with performance exceeding the known ultrasonic spray techniques by at least 10-fold, was confirmed in the course of the conducted research.
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spelling doaj.art-6b6c951a90d242e6bb3e23badd89eb502024-01-29T13:44:35ZengMDPI AGApplied Sciences2076-34172024-01-0114279610.3390/app14020796The Development and Analysis of a Multistage Spraying Method for Liquids in an Ultrasonic FieldAndrey Shalunov0Vladimir Khmelev1Sergey Terentiev2Viktor Nesterov3Dmitry Genne4Biysk Technological Institute (Branch), Altai State Technical University, 659305 Biysk, RussiaBiysk Technological Institute (Branch), Altai State Technical University, 659305 Biysk, RussiaBiysk Technological Institute (Branch), Altai State Technical University, 659305 Biysk, RussiaBiysk Technological Institute (Branch), Altai State Technical University, 659305 Biysk, RussiaBiysk Technological Institute (Branch), Altai State Technical University, 659305 Biysk, RussiaSpraying various liquids (primarily aqueous solutions of various substances) is widely used in various technological processes. For most of them, high dispersibility and a narrow droplet size distribution are essential. Ultrasonic spraying allows these parameters to be achieved. However, the higher the dispersity of droplets produced by ultrasonic spraying, the lower the spray productivity. To solve this problem, we propose a method of multistage spraying, consisting of the generation of a large number of particles of large initial size (to ensure high productivity) and their subsequent destruction by propagation in a periodic ultrasonic field (to ensure small droplet sizes at high productivity). To experimentally determine the capabilities of this technique, a tubular emitter in the shape of a cylinder with a stepped-variable cross-section was designed. The configuration of the ultrasonic field inside the emitter (22.2 kHz; 182 dB) implements three-stage spraying (the number of sputtering stages corresponds to the number of anti-nodes along the emitter axis). The effectiveness of the proposed and developed technique, suitable for the generation of droplets smaller than 40 µm, with performance exceeding the known ultrasonic spray techniques by at least 10-fold, was confirmed in the course of the conducted research.https://www.mdpi.com/2076-3417/14/2/796liquid atomizationultrasonicdroplet dispersionsprayingemitterdroplet deformation
spellingShingle Andrey Shalunov
Vladimir Khmelev
Sergey Terentiev
Viktor Nesterov
Dmitry Genne
The Development and Analysis of a Multistage Spraying Method for Liquids in an Ultrasonic Field
Applied Sciences
liquid atomization
ultrasonic
droplet dispersion
spraying
emitter
droplet deformation
title The Development and Analysis of a Multistage Spraying Method for Liquids in an Ultrasonic Field
title_full The Development and Analysis of a Multistage Spraying Method for Liquids in an Ultrasonic Field
title_fullStr The Development and Analysis of a Multistage Spraying Method for Liquids in an Ultrasonic Field
title_full_unstemmed The Development and Analysis of a Multistage Spraying Method for Liquids in an Ultrasonic Field
title_short The Development and Analysis of a Multistage Spraying Method for Liquids in an Ultrasonic Field
title_sort development and analysis of a multistage spraying method for liquids in an ultrasonic field
topic liquid atomization
ultrasonic
droplet dispersion
spraying
emitter
droplet deformation
url https://www.mdpi.com/2076-3417/14/2/796
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