A New Vibration Device Applied for Two-Dimensional Ultrasonic Polishing of Biomaterials

For the research of the performance of two-dimensional ultrasonic polishing (TDUP) on the biomaterials, a new vibration device was designed. Meanwhile, our aim is to study the mechanism of multiangle polishing to cope with the complex structure of biomaterials. The device is composed of piezoelectri...

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Main Authors: Jieqiong Lin, Hao Lu, Yan Gu, Xiaoqin Zhou, Chenglei Xin, Mingshuo Kang, Xinyu Cang
Format: Article
Language:English
Published: IEEE 2019-01-01
Series:IEEE Access
Subjects:
Online Access:https://ieeexplore.ieee.org/document/8758115/
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author Jieqiong Lin
Hao Lu
Yan Gu
Xiaoqin Zhou
Chenglei Xin
Mingshuo Kang
Xinyu Cang
author_facet Jieqiong Lin
Hao Lu
Yan Gu
Xiaoqin Zhou
Chenglei Xin
Mingshuo Kang
Xinyu Cang
author_sort Jieqiong Lin
collection DOAJ
description For the research of the performance of two-dimensional ultrasonic polishing (TDUP) on the biomaterials, a new vibration device was designed. Meanwhile, our aim is to study the mechanism of multiangle polishing to cope with the complex structure of biomaterials. The device is composed of piezoelectric rings, asymmetric transformer, ultrasonic generator, and so on. The structural dimension parameters were optimized by finite element analysis, and especially the groove size on the transformer was discussed in detail. Two kinds of experiments had been conducted to test the performance of the proposed device, including impedance analysis experiments and amplitudes measurement experiments. Furthermore, a mechanical model to explain the principle of the multiangle polishing was set up, which could assist to analyze the influence of different polishing angles in terms of machining. Finally, the machining experiments and multiangle polishing experiments were carried out to verify the effectiveness of the device. Compared with traditional mechanical polishing, the surface roughness is reduced from 235 nm to 140 nm. The results of multiangle polishing experiments indicate that the surface quality of biomaterials will be prominently affected by different polishing angles. In addition, the polishing mechanism will transform owing to the inversion of the normal velocity during the polishing process with the angle increasing. The surface morphology will also be affected. It has been proven that the experimental results agree with the model well.
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spelling doaj.art-6b6e783535c54839903ee5f53ea6dbe42022-12-21T19:56:38ZengIEEEIEEE Access2169-35362019-01-017928389284910.1109/ACCESS.2019.29276158758115A New Vibration Device Applied for Two-Dimensional Ultrasonic Polishing of BiomaterialsJieqiong Lin0Hao Lu1Yan Gu2https://orcid.org/0000-0001-5468-6843Xiaoqin Zhou3Chenglei Xin4Mingshuo Kang5Xinyu Cang6Mechatronic Engineering Department, Key Laboratory of Micro-Nano and Ultra-Precision Manufacturing of Jilin Province, Changchun University of Technology, Changchun, ChinaMechatronic Engineering Department, Key Laboratory of Micro-Nano and Ultra-Precision Manufacturing of Jilin Province, Changchun University of Technology, Changchun, ChinaMechatronic Engineering Department, Key Laboratory of Micro-Nano and Ultra-Precision Manufacturing of Jilin Province, Changchun University of Technology, Changchun, ChinaSchool of Mechanical and Aerospace Engineering, Jilin University, Changchun, ChinaMechatronic Engineering Department, Key Laboratory of Micro-Nano and Ultra-Precision Manufacturing of Jilin Province, Changchun University of Technology, Changchun, ChinaMechatronic Engineering Department, Key Laboratory of Micro-Nano and Ultra-Precision Manufacturing of Jilin Province, Changchun University of Technology, Changchun, ChinaMechatronic Engineering Department, Key Laboratory of Micro-Nano and Ultra-Precision Manufacturing of Jilin Province, Changchun University of Technology, Changchun, ChinaFor the research of the performance of two-dimensional ultrasonic polishing (TDUP) on the biomaterials, a new vibration device was designed. Meanwhile, our aim is to study the mechanism of multiangle polishing to cope with the complex structure of biomaterials. The device is composed of piezoelectric rings, asymmetric transformer, ultrasonic generator, and so on. The structural dimension parameters were optimized by finite element analysis, and especially the groove size on the transformer was discussed in detail. Two kinds of experiments had been conducted to test the performance of the proposed device, including impedance analysis experiments and amplitudes measurement experiments. Furthermore, a mechanical model to explain the principle of the multiangle polishing was set up, which could assist to analyze the influence of different polishing angles in terms of machining. Finally, the machining experiments and multiangle polishing experiments were carried out to verify the effectiveness of the device. Compared with traditional mechanical polishing, the surface roughness is reduced from 235 nm to 140 nm. The results of multiangle polishing experiments indicate that the surface quality of biomaterials will be prominently affected by different polishing angles. In addition, the polishing mechanism will transform owing to the inversion of the normal velocity during the polishing process with the angle increasing. The surface morphology will also be affected. It has been proven that the experimental results agree with the model well.https://ieeexplore.ieee.org/document/8758115/Vibration devicemultiangle polishingtwo-dimensional ultrasonic vibrationbiomaterials
spellingShingle Jieqiong Lin
Hao Lu
Yan Gu
Xiaoqin Zhou
Chenglei Xin
Mingshuo Kang
Xinyu Cang
A New Vibration Device Applied for Two-Dimensional Ultrasonic Polishing of Biomaterials
IEEE Access
Vibration device
multiangle polishing
two-dimensional ultrasonic vibration
biomaterials
title A New Vibration Device Applied for Two-Dimensional Ultrasonic Polishing of Biomaterials
title_full A New Vibration Device Applied for Two-Dimensional Ultrasonic Polishing of Biomaterials
title_fullStr A New Vibration Device Applied for Two-Dimensional Ultrasonic Polishing of Biomaterials
title_full_unstemmed A New Vibration Device Applied for Two-Dimensional Ultrasonic Polishing of Biomaterials
title_short A New Vibration Device Applied for Two-Dimensional Ultrasonic Polishing of Biomaterials
title_sort new vibration device applied for two dimensional ultrasonic polishing of biomaterials
topic Vibration device
multiangle polishing
two-dimensional ultrasonic vibration
biomaterials
url https://ieeexplore.ieee.org/document/8758115/
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