Research on metal wire blowing mechanism and performance

A short metal wire can be used as a fuse in a circuit. Using ANSYS software simulations combined with experiments, it was verified that the highest temperature region during the blowing process of the wire and the most blowing position is near the middle When a direct current flow through. A measure...

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Main Authors: Xing-Xing Yao, Jia-Chen Feng
Format: Article
Language:English
Published: IOP Publishing 2022-01-01
Series:Materials Research Express
Subjects:
Online Access:https://doi.org/10.1088/2053-1591/ac99bd
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author Xing-Xing Yao
Jia-Chen Feng
author_facet Xing-Xing Yao
Jia-Chen Feng
author_sort Xing-Xing Yao
collection DOAJ
description A short metal wire can be used as a fuse in a circuit. Using ANSYS software simulations combined with experiments, it was verified that the highest temperature region during the blowing process of the wire and the most blowing position is near the middle When a direct current flow through. A measurement circuit was established to study the effect of fuse length, and current on fuse blowing time. The results show that for 0.05 mm diameter copper wire, the blowing time decreases rapidly with the increase of length when the length is within 1cm under the action of 3.16A direct current, and the blowing time is basically stable at 0.04s when the length exceeds 1 cm due to the limitation of heat transfer distance. The blowing time of copper wire decreases with the increase of current, and the blowing time is basically stable at 0.05s after the current reaches 3.5A; the melting time of three materials (Cu, Ag, Pb-Sb) all satisfy the theoretical prediction that the product of current density squared and time is constant; the equivalent current density is introduced to modify the theoretical formula, which makes the theory and experiment more in agreement. This study provides a more comprehensive description of the blowing time and characteristics of short metal wires under the action of high current (DC) from both theoretical and experimental aspects.
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spelling doaj.art-6b873ae9f01c4c8189aa449cd1a3c5cb2023-08-09T16:17:06ZengIOP PublishingMaterials Research Express2053-15912022-01-0191010652010.1088/2053-1591/ac99bdResearch on metal wire blowing mechanism and performanceXing-Xing Yao0https://orcid.org/0000-0002-8510-9667Jia-Chen Feng1School of Physics, Zhejiang University , Hangzhou, Zhejiang 310013, People’s Republic of ChinaSchool of Physics, Zhejiang University , Hangzhou, Zhejiang 310013, People’s Republic of ChinaA short metal wire can be used as a fuse in a circuit. Using ANSYS software simulations combined with experiments, it was verified that the highest temperature region during the blowing process of the wire and the most blowing position is near the middle When a direct current flow through. A measurement circuit was established to study the effect of fuse length, and current on fuse blowing time. The results show that for 0.05 mm diameter copper wire, the blowing time decreases rapidly with the increase of length when the length is within 1cm under the action of 3.16A direct current, and the blowing time is basically stable at 0.04s when the length exceeds 1 cm due to the limitation of heat transfer distance. The blowing time of copper wire decreases with the increase of current, and the blowing time is basically stable at 0.05s after the current reaches 3.5A; the melting time of three materials (Cu, Ag, Pb-Sb) all satisfy the theoretical prediction that the product of current density squared and time is constant; the equivalent current density is introduced to modify the theoretical formula, which makes the theory and experiment more in agreement. This study provides a more comprehensive description of the blowing time and characteristics of short metal wires under the action of high current (DC) from both theoretical and experimental aspects.https://doi.org/10.1088/2053-1591/ac99bdfusewiremelting pointphase transitionANSYS simulation
spellingShingle Xing-Xing Yao
Jia-Chen Feng
Research on metal wire blowing mechanism and performance
Materials Research Express
fuse
wire
melting point
phase transition
ANSYS simulation
title Research on metal wire blowing mechanism and performance
title_full Research on metal wire blowing mechanism and performance
title_fullStr Research on metal wire blowing mechanism and performance
title_full_unstemmed Research on metal wire blowing mechanism and performance
title_short Research on metal wire blowing mechanism and performance
title_sort research on metal wire blowing mechanism and performance
topic fuse
wire
melting point
phase transition
ANSYS simulation
url https://doi.org/10.1088/2053-1591/ac99bd
work_keys_str_mv AT xingxingyao researchonmetalwireblowingmechanismandperformance
AT jiachenfeng researchonmetalwireblowingmechanismandperformance