Model-Based Design Optimization of Soft Polymeric Domes Used as Nonlinear Biasing Systems for Dielectric Elastomer Actuators

Due to their unique combination of features such as large deformation, high compliance, lightweight, energy efficiency, and scalability, dielectric elastomer (DE) transducers appear as highly promising for many application fields, such as soft robotics, wearables, as well as micro electro-mechanical...

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Main Authors: Sipontina Croce, Julian Neu, Jonas Hubertus, Stefan Seelecke, Guenter Schultes, Gianluca Rizzello
Format: Article
Language:English
Published: MDPI AG 2021-08-01
Series:Actuators
Subjects:
Online Access:https://www.mdpi.com/2076-0825/10/9/209
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author Sipontina Croce
Julian Neu
Jonas Hubertus
Stefan Seelecke
Guenter Schultes
Gianluca Rizzello
author_facet Sipontina Croce
Julian Neu
Jonas Hubertus
Stefan Seelecke
Guenter Schultes
Gianluca Rizzello
author_sort Sipontina Croce
collection DOAJ
description Due to their unique combination of features such as large deformation, high compliance, lightweight, energy efficiency, and scalability, dielectric elastomer (DE) transducers appear as highly promising for many application fields, such as soft robotics, wearables, as well as micro electro-mechanical systems (MEMS). To generate a stroke, a membrane DE actuator (DEA) must be coupled with a mechanical biasing system. It is well known that nonlinear elements, such as negative-rate biasing springs (NBS), permit a remarkable increase in the DEA stroke in comparison to standard linear springs. Common types of NBS, however, are generally manufactured with rigid components (e.g., steel beams, permanent magnets), thus they appear as unsuitable for the development of compliant actuators for soft robots and wearables. At the same time, rigid NBSs are hard to miniaturize and integrate in DE-based MEMS devices. This work presents a novel type of soft DEA system, in which a large stroke is obtained by using a fully polymeric dome as the NBS element. More specifically, in this paper we propose a model-based design procedure for high-performance DEAs, in which the stroke is maximized by properly optimizing the geometry of the biasing dome. First, a finite element model of the biasing system is introduced, describing how the geometric parameters of the dome affect its mechanical response. After conducting experimental calibration and validation, the model is used to develop a numerical design algorithm which finds the optimal dome geometry for a given DE membrane characteristics. Based on the optimized dome design, a soft DEA prototype is finally assembled and experimentally tested.
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spelling doaj.art-6bb3efd5972040619893dec9b5f152012023-11-22T11:32:51ZengMDPI AGActuators2076-08252021-08-0110920910.3390/act10090209Model-Based Design Optimization of Soft Polymeric Domes Used as Nonlinear Biasing Systems for Dielectric Elastomer ActuatorsSipontina Croce0Julian Neu1Jonas Hubertus2Stefan Seelecke3Guenter Schultes4Gianluca Rizzello5Department of Systems Engineering, Department of Materials Science and Engineering, Saarland University, 66123 Saarbrücken, GermanyDepartment of Systems Engineering, Department of Materials Science and Engineering, Saarland University, 66123 Saarbrücken, GermanyDepartment of Sensors and Thin Films, University of Applied Sciences of Saarland, Goebenstraße 40, 66117 Saarbrücken, GermanyDepartment of Systems Engineering, Department of Materials Science and Engineering, Saarland University, 66123 Saarbrücken, GermanyDepartment of Sensors and Thin Films, University of Applied Sciences of Saarland, Goebenstraße 40, 66117 Saarbrücken, GermanyDepartment of Systems Engineering, Department of Materials Science and Engineering, Saarland University, 66123 Saarbrücken, GermanyDue to their unique combination of features such as large deformation, high compliance, lightweight, energy efficiency, and scalability, dielectric elastomer (DE) transducers appear as highly promising for many application fields, such as soft robotics, wearables, as well as micro electro-mechanical systems (MEMS). To generate a stroke, a membrane DE actuator (DEA) must be coupled with a mechanical biasing system. It is well known that nonlinear elements, such as negative-rate biasing springs (NBS), permit a remarkable increase in the DEA stroke in comparison to standard linear springs. Common types of NBS, however, are generally manufactured with rigid components (e.g., steel beams, permanent magnets), thus they appear as unsuitable for the development of compliant actuators for soft robots and wearables. At the same time, rigid NBSs are hard to miniaturize and integrate in DE-based MEMS devices. This work presents a novel type of soft DEA system, in which a large stroke is obtained by using a fully polymeric dome as the NBS element. More specifically, in this paper we propose a model-based design procedure for high-performance DEAs, in which the stroke is maximized by properly optimizing the geometry of the biasing dome. First, a finite element model of the biasing system is introduced, describing how the geometric parameters of the dome affect its mechanical response. After conducting experimental calibration and validation, the model is used to develop a numerical design algorithm which finds the optimal dome geometry for a given DE membrane characteristics. Based on the optimized dome design, a soft DEA prototype is finally assembled and experimentally tested.https://www.mdpi.com/2076-0825/10/9/209dielectric elastomersdielectric elastomer actuatorsbi-stable biaspolymeric domesoft roboticswearables
spellingShingle Sipontina Croce
Julian Neu
Jonas Hubertus
Stefan Seelecke
Guenter Schultes
Gianluca Rizzello
Model-Based Design Optimization of Soft Polymeric Domes Used as Nonlinear Biasing Systems for Dielectric Elastomer Actuators
Actuators
dielectric elastomers
dielectric elastomer actuators
bi-stable bias
polymeric dome
soft robotics
wearables
title Model-Based Design Optimization of Soft Polymeric Domes Used as Nonlinear Biasing Systems for Dielectric Elastomer Actuators
title_full Model-Based Design Optimization of Soft Polymeric Domes Used as Nonlinear Biasing Systems for Dielectric Elastomer Actuators
title_fullStr Model-Based Design Optimization of Soft Polymeric Domes Used as Nonlinear Biasing Systems for Dielectric Elastomer Actuators
title_full_unstemmed Model-Based Design Optimization of Soft Polymeric Domes Used as Nonlinear Biasing Systems for Dielectric Elastomer Actuators
title_short Model-Based Design Optimization of Soft Polymeric Domes Used as Nonlinear Biasing Systems for Dielectric Elastomer Actuators
title_sort model based design optimization of soft polymeric domes used as nonlinear biasing systems for dielectric elastomer actuators
topic dielectric elastomers
dielectric elastomer actuators
bi-stable bias
polymeric dome
soft robotics
wearables
url https://www.mdpi.com/2076-0825/10/9/209
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