Effect of chip load and spindle speed on cutting force of Hastelloy X
Research on cutting force revealed that the cutting force decreases as cutting speed increases, which is in line with Salomon’s Theory. However, the fundamental behaviour was never clearly explained because most studies had focused on increasing the cutting speed by increasing spindle speed without...
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| Format: | Article |
| Language: | English |
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Universiti Malaysia Pahang Publishing
2020-03-01
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| Series: | Journal of Mechanical Engineering and Sciences |
| Subjects: | |
| Online Access: | https://journal.ump.edu.my/jmes/article/view/1703 |
| _version_ | 1827828724034174976 |
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| author | Nor Aznan Mohd Nor B. T. H. T. Baharudin J. A. Ghani Z. Leman M. K. A. Ariffin |
| author_facet | Nor Aznan Mohd Nor B. T. H. T. Baharudin J. A. Ghani Z. Leman M. K. A. Ariffin |
| author_sort | Nor Aznan Mohd Nor |
| collection | DOAJ |
| description | Research on cutting force revealed that the cutting force decreases as cutting speed increases, which is in line with Salomon’s Theory. However, the fundamental behaviour was never clearly explained because most studies had focused on increasing the cutting speed by increasing spindle speed without retaining the rate of chip load. On that note, the effect of increasing spindle speed while chip load is constant on the cutting force of Hastelloy X is presented in this paper. Third Wave AdvantEdge software was applied and half-immersion up-milling simulations were conducted in dry condition. Result showed that the resultant force was primarily affected by the axial force, followed by normal force and feed force. Trend-lines indicated that the behaviour of cutting force components and resultant force was quadratic. Desirability Function Analysis (DFA) results revealed that the optimum combination of chip load and spindle speed led to lowest cutting force components and resultant force was at 0.013 mm/tooth and 24,100 RPM. Furthermore, the optimum cutting conditions that led to the lowest cutting force components and resultant force at chip loads of 0.016 mm/tooth and 0.019 mm/tooth was 24,100 RPM also. Therefore, increasing Material Removal Rate (MRR) while minimizing cutting force components and resultant force can be achieved by increasing the amount of chip load at spindle speed of 24,100 RPM. |
| first_indexed | 2024-03-12T03:54:44Z |
| format | Article |
| id | doaj.art-6c1900b41caf458c9948cba2b61a18b8 |
| institution | Directory Open Access Journal |
| issn | 2289-4659 2231-8380 |
| language | English |
| last_indexed | 2024-03-12T03:54:44Z |
| publishDate | 2020-03-01 |
| publisher | Universiti Malaysia Pahang Publishing |
| record_format | Article |
| series | Journal of Mechanical Engineering and Sciences |
| spelling | doaj.art-6c1900b41caf458c9948cba2b61a18b82023-09-03T12:04:47ZengUniversiti Malaysia Pahang PublishingJournal of Mechanical Engineering and Sciences2289-46592231-83802020-03-011416497650310.15282/jmes.14.1.2020.24.0509Effect of chip load and spindle speed on cutting force of Hastelloy XNor Aznan Mohd Nor0B. T. H. T. Baharudin1J. A. Ghani2Z. Leman3M. K. A. Ariffin4Department of Mechanical and Manufacturing Engineering, Faculty of Engineering, Universiti Putra Malaysia, 43400 Serdang, MalaysiaDepartment of Mechanical and Manufacturing Engineering, Faculty of Engineering, Universiti Putra Malaysia, 43400 Serdang, MalaysiaDepartment of Mechanical and Manufacturing Engineering, Faculty of Engineering, Universiti Putra Malaysia, 43400 Serdang, MalaysiaDepartment of Mechanical and Manufacturing Engineering, Faculty of Engineering, Universiti Putra Malaysia, 43400 Serdang, MalaysiaDepartment of Mechanical and Manufacturing Engineering, Faculty of Engineering, Universiti Putra Malaysia, 43400 Serdang, MalaysiaResearch on cutting force revealed that the cutting force decreases as cutting speed increases, which is in line with Salomon’s Theory. However, the fundamental behaviour was never clearly explained because most studies had focused on increasing the cutting speed by increasing spindle speed without retaining the rate of chip load. On that note, the effect of increasing spindle speed while chip load is constant on the cutting force of Hastelloy X is presented in this paper. Third Wave AdvantEdge software was applied and half-immersion up-milling simulations were conducted in dry condition. Result showed that the resultant force was primarily affected by the axial force, followed by normal force and feed force. Trend-lines indicated that the behaviour of cutting force components and resultant force was quadratic. Desirability Function Analysis (DFA) results revealed that the optimum combination of chip load and spindle speed led to lowest cutting force components and resultant force was at 0.013 mm/tooth and 24,100 RPM. Furthermore, the optimum cutting conditions that led to the lowest cutting force components and resultant force at chip loads of 0.016 mm/tooth and 0.019 mm/tooth was 24,100 RPM also. Therefore, increasing Material Removal Rate (MRR) while minimizing cutting force components and resultant force can be achieved by increasing the amount of chip load at spindle speed of 24,100 RPM.https://journal.ump.edu.my/jmes/article/view/1703chip loadspindle speedcutting forcehastelloy xhalf immersion up milling |
| spellingShingle | Nor Aznan Mohd Nor B. T. H. T. Baharudin J. A. Ghani Z. Leman M. K. A. Ariffin Effect of chip load and spindle speed on cutting force of Hastelloy X Journal of Mechanical Engineering and Sciences chip load spindle speed cutting force hastelloy x half immersion up milling |
| title | Effect of chip load and spindle speed on cutting force of Hastelloy X |
| title_full | Effect of chip load and spindle speed on cutting force of Hastelloy X |
| title_fullStr | Effect of chip load and spindle speed on cutting force of Hastelloy X |
| title_full_unstemmed | Effect of chip load and spindle speed on cutting force of Hastelloy X |
| title_short | Effect of chip load and spindle speed on cutting force of Hastelloy X |
| title_sort | effect of chip load and spindle speed on cutting force of hastelloy x |
| topic | chip load spindle speed cutting force hastelloy x half immersion up milling |
| url | https://journal.ump.edu.my/jmes/article/view/1703 |
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