Flow Characteristics for Two-Strand Tundish in Continuous Slab Casting Using PIV

With the development of continuous casting technology, there has been an increase in the stringent requirements for the cleanliness and quality of steel being produced. The flow state of molten steel in tundish is the key to: Optimizing the residence time of molten steel in the tundish; homogenizing...

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Main Authors: Jun Huang, Zhigang Yuan, Shaoyuan Shi, Baofeng Wang, Chi Liu
Format: Article
Language:English
Published: MDPI AG 2019-02-01
Series:Metals
Subjects:
Online Access:https://www.mdpi.com/2075-4701/9/2/239
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author Jun Huang
Zhigang Yuan
Shaoyuan Shi
Baofeng Wang
Chi Liu
author_facet Jun Huang
Zhigang Yuan
Shaoyuan Shi
Baofeng Wang
Chi Liu
author_sort Jun Huang
collection DOAJ
description With the development of continuous casting technology, there has been an increase in the stringent requirements for the cleanliness and quality of steel being produced. The flow state of molten steel in tundish is the key to: Optimizing the residence time of molten steel in the tundish; homogenizing the temperature of molten steel; and removing inclusions by floatation. Hence, from theoretical and practical aspects, it is imperative to examine and analyze the flow field of molten steel in the tundish in order to ensure the desired molten steel flow. In this study, a two-strand tundish with 650 mm × 180 mm slab casting is considered as the subject for this research. According to the similarity theory, combined with the geometrical shape and dimension of the prototype tundish, a tundish model with a geometric similarity ratio of 2:3 is established in the laboratory. Digital particle image velocimetry (PIV) is employed to measure and examine the flow fields at different casting speeds for a tundish containing different flow control devices. The flow in the tundish is typically turbulent and also consists of a vortex motion; it exhibits both random and ordered characteristics. Results reveal that the presence of baffles with 15° holes can cause an upward-directed flow in the outlet section and give rise to a large circulation. When the casting speed is doubled, the overall velocity of the flow field and turbulent intensity increase, leading to an increase in the molten steel surface velocity.
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spelling doaj.art-6c82373aaf4544f691c36822b1f8e9132022-12-21T18:59:28ZengMDPI AGMetals2075-47012019-02-019223910.3390/met9020239met9020239Flow Characteristics for Two-Strand Tundish in Continuous Slab Casting Using PIVJun Huang0Zhigang Yuan1Shaoyuan Shi2Baofeng Wang3Chi Liu4School of Energy and Environment, Inner Mongolia University of Science and Technology, Baotou 014010, ChinaSchool of Energy and Environment, Inner Mongolia University of Science and Technology, Baotou 014010, ChinaSchool of Energy and Environment, Inner Mongolia University of Science and Technology, Baotou 014010, ChinaSchool of Energy and Environment, Inner Mongolia University of Science and Technology, Baotou 014010, ChinaSchool of Energy and Environment, Inner Mongolia University of Science and Technology, Baotou 014010, ChinaWith the development of continuous casting technology, there has been an increase in the stringent requirements for the cleanliness and quality of steel being produced. The flow state of molten steel in tundish is the key to: Optimizing the residence time of molten steel in the tundish; homogenizing the temperature of molten steel; and removing inclusions by floatation. Hence, from theoretical and practical aspects, it is imperative to examine and analyze the flow field of molten steel in the tundish in order to ensure the desired molten steel flow. In this study, a two-strand tundish with 650 mm × 180 mm slab casting is considered as the subject for this research. According to the similarity theory, combined with the geometrical shape and dimension of the prototype tundish, a tundish model with a geometric similarity ratio of 2:3 is established in the laboratory. Digital particle image velocimetry (PIV) is employed to measure and examine the flow fields at different casting speeds for a tundish containing different flow control devices. The flow in the tundish is typically turbulent and also consists of a vortex motion; it exhibits both random and ordered characteristics. Results reveal that the presence of baffles with 15° holes can cause an upward-directed flow in the outlet section and give rise to a large circulation. When the casting speed is doubled, the overall velocity of the flow field and turbulent intensity increase, leading to an increase in the molten steel surface velocity.https://www.mdpi.com/2075-4701/9/2/239steel tundishbaffleflow fieldvelocityPIV
spellingShingle Jun Huang
Zhigang Yuan
Shaoyuan Shi
Baofeng Wang
Chi Liu
Flow Characteristics for Two-Strand Tundish in Continuous Slab Casting Using PIV
Metals
steel tundish
baffle
flow field
velocity
PIV
title Flow Characteristics for Two-Strand Tundish in Continuous Slab Casting Using PIV
title_full Flow Characteristics for Two-Strand Tundish in Continuous Slab Casting Using PIV
title_fullStr Flow Characteristics for Two-Strand Tundish in Continuous Slab Casting Using PIV
title_full_unstemmed Flow Characteristics for Two-Strand Tundish in Continuous Slab Casting Using PIV
title_short Flow Characteristics for Two-Strand Tundish in Continuous Slab Casting Using PIV
title_sort flow characteristics for two strand tundish in continuous slab casting using piv
topic steel tundish
baffle
flow field
velocity
PIV
url https://www.mdpi.com/2075-4701/9/2/239
work_keys_str_mv AT junhuang flowcharacteristicsfortwostrandtundishincontinuousslabcastingusingpiv
AT zhigangyuan flowcharacteristicsfortwostrandtundishincontinuousslabcastingusingpiv
AT shaoyuanshi flowcharacteristicsfortwostrandtundishincontinuousslabcastingusingpiv
AT baofengwang flowcharacteristicsfortwostrandtundishincontinuousslabcastingusingpiv
AT chiliu flowcharacteristicsfortwostrandtundishincontinuousslabcastingusingpiv