Research on an ID-PCA Early Fault Detection Method for Rolling Bearings

Since the rolling bearing is complex during the signal acquisition process, there is a certain loss during the process of collecting the vibration signal. This has led to the weakness of the early fault characteristics of the rolling bearing, affecting the accuracy of the rolling bearing fault featu...

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Main Authors: Jin Guo, Yefeng Liu, Kangju Li, Qiang Liu
Format: Article
Language:English
Published: MDPI AG 2022-04-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/12/9/4267
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author Jin Guo
Yefeng Liu
Kangju Li
Qiang Liu
author_facet Jin Guo
Yefeng Liu
Kangju Li
Qiang Liu
author_sort Jin Guo
collection DOAJ
description Since the rolling bearing is complex during the signal acquisition process, there is a certain loss during the process of collecting the vibration signal. This has led to the weakness of the early fault characteristics of the rolling bearing, affecting the accuracy of the rolling bearing fault feature extraction. In response to the above problems, an early fault detection method based on the Improved Deep Principal Component Analysis (ID-PCA) is proposed. The proposed method uses the time-series characteristic information of the vibration signal to establish a model, which solves the problem that the principal component analysis method cannot detect the vibration signal directly. Through the deep decomposition theorem, a multi-layer data processing model is established to fully mine the weak fault features in the vibration signal. It can solve the problem of inaccurate early fault detection results due to weak fault feature information. The reliability of this method is proved theoretically through sensitivity analysis. Finally, through experimental simulation, the accuracy and feasibility of this method are proved from the perspective of practice.
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spelling doaj.art-6d054ec01f3a4e82b976d6ba8605f0732023-11-23T07:46:39ZengMDPI AGApplied Sciences2076-34172022-04-01129426710.3390/app12094267Research on an ID-PCA Early Fault Detection Method for Rolling BearingsJin Guo0Yefeng Liu1Kangju Li2Qiang Liu3School of Mechanical Engineering and Automation, Shenyang Institute of Technology, Fushun 113122, ChinaSchool of Mechanical Engineering and Automation, Shenyang Institute of Technology, Fushun 113122, ChinaLiaoning Key Laboratory of Information Physics Fusion and Intelligent Manufacturing for CNC Machine, Fushun 113122, ChinaState Key Laboratory of Integrated Automation of Process Industry, Northeastern University, Shenyang 110819, ChinaSince the rolling bearing is complex during the signal acquisition process, there is a certain loss during the process of collecting the vibration signal. This has led to the weakness of the early fault characteristics of the rolling bearing, affecting the accuracy of the rolling bearing fault feature extraction. In response to the above problems, an early fault detection method based on the Improved Deep Principal Component Analysis (ID-PCA) is proposed. The proposed method uses the time-series characteristic information of the vibration signal to establish a model, which solves the problem that the principal component analysis method cannot detect the vibration signal directly. Through the deep decomposition theorem, a multi-layer data processing model is established to fully mine the weak fault features in the vibration signal. It can solve the problem of inaccurate early fault detection results due to weak fault feature information. The reliability of this method is proved theoretically through sensitivity analysis. Finally, through experimental simulation, the accuracy and feasibility of this method are proved from the perspective of practice.https://www.mdpi.com/2076-3417/12/9/4267rolling bearingsvibration signalsearly fault detectionweak fault characteristics
spellingShingle Jin Guo
Yefeng Liu
Kangju Li
Qiang Liu
Research on an ID-PCA Early Fault Detection Method for Rolling Bearings
Applied Sciences
rolling bearings
vibration signals
early fault detection
weak fault characteristics
title Research on an ID-PCA Early Fault Detection Method for Rolling Bearings
title_full Research on an ID-PCA Early Fault Detection Method for Rolling Bearings
title_fullStr Research on an ID-PCA Early Fault Detection Method for Rolling Bearings
title_full_unstemmed Research on an ID-PCA Early Fault Detection Method for Rolling Bearings
title_short Research on an ID-PCA Early Fault Detection Method for Rolling Bearings
title_sort research on an id pca early fault detection method for rolling bearings
topic rolling bearings
vibration signals
early fault detection
weak fault characteristics
url https://www.mdpi.com/2076-3417/12/9/4267
work_keys_str_mv AT jinguo researchonanidpcaearlyfaultdetectionmethodforrollingbearings
AT yefengliu researchonanidpcaearlyfaultdetectionmethodforrollingbearings
AT kangjuli researchonanidpcaearlyfaultdetectionmethodforrollingbearings
AT qiangliu researchonanidpcaearlyfaultdetectionmethodforrollingbearings