Process Standardization on An Assembly Line: A Case Study At A Multinational Machine Manufacturer

Companies are concerned about securing their space in the market, and this demands more and more that their products are of high quality, with a smaller and smaller lead time. An alternative to achieve this goal is to optimize your production process. Therefore, the objective of this work is to stan...

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Main Authors: Cassiano Rodrigues Moura, Cristiane Ceratti Nunes
Format: Article
Language:English
Published: Universidade Estadual Paulista 2019-06-01
Series:GEPROS: Gestão da Produção, Operações e Sistemas
Subjects:
Online Access:https://revista.feb.unesp.br/index.php/gepros/editor/submission/2263
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author Cassiano Rodrigues Moura
Cristiane Ceratti Nunes
author_facet Cassiano Rodrigues Moura
Cristiane Ceratti Nunes
author_sort Cassiano Rodrigues Moura
collection DOAJ
description Companies are concerned about securing their space in the market, and this demands more and more that their products are of high quality, with a smaller and smaller lead time. An alternative to achieve this goal is to optimize your production process. Therefore, the objective of this work is to standardize the assembly process of a group of components in a multinational machine manufacturer. The methodology employed in this study is bibliographic through Lean Manufacturing and Standardized Work, used as tools for the standardization for developing the Process Plan, Control Plan and PFMEA, thus constructing a new assembly process for those involved. These changes resulted in an improvement in the manufacturing and assembly processes of the selected group, reducing its assembly steps, cost and lead time, thus guaranteeing process reliability. The results show a 7% reduction in assembly costs, equivalent to R $ 14,500.00 less in the annual purchases of the pilot group.
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spelling doaj.art-6d6946f13cf24aa49bc4a665a19295ff2022-12-22T00:12:27ZengUniversidade Estadual PaulistaGEPROS: Gestão da Produção, Operações e Sistemas1984-24302019-06-0114228230010.15675/gepros.v14i2.2263Process Standardization on An Assembly Line: A Case Study At A Multinational Machine ManufacturerCassiano Rodrigues Moura0Cristiane Ceratti Nunes1Instituto Federal de Santa CatarinaInstituto Federal de Santa CatarinaCompanies are concerned about securing their space in the market, and this demands more and more that their products are of high quality, with a smaller and smaller lead time. An alternative to achieve this goal is to optimize your production process. Therefore, the objective of this work is to standardize the assembly process of a group of components in a multinational machine manufacturer. The methodology employed in this study is bibliographic through Lean Manufacturing and Standardized Work, used as tools for the standardization for developing the Process Plan, Control Plan and PFMEA, thus constructing a new assembly process for those involved. These changes resulted in an improvement in the manufacturing and assembly processes of the selected group, reducing its assembly steps, cost and lead time, thus guaranteeing process reliability. The results show a 7% reduction in assembly costs, equivalent to R $ 14,500.00 less in the annual purchases of the pilot group.https://revista.feb.unesp.br/index.php/gepros/editor/submission/2263Standardized workProcess StandardizationPFMEALean Manufacturing
spellingShingle Cassiano Rodrigues Moura
Cristiane Ceratti Nunes
Process Standardization on An Assembly Line: A Case Study At A Multinational Machine Manufacturer
GEPROS: Gestão da Produção, Operações e Sistemas
Standardized work
Process Standardization
PFMEA
Lean Manufacturing
title Process Standardization on An Assembly Line: A Case Study At A Multinational Machine Manufacturer
title_full Process Standardization on An Assembly Line: A Case Study At A Multinational Machine Manufacturer
title_fullStr Process Standardization on An Assembly Line: A Case Study At A Multinational Machine Manufacturer
title_full_unstemmed Process Standardization on An Assembly Line: A Case Study At A Multinational Machine Manufacturer
title_short Process Standardization on An Assembly Line: A Case Study At A Multinational Machine Manufacturer
title_sort process standardization on an assembly line a case study at a multinational machine manufacturer
topic Standardized work
Process Standardization
PFMEA
Lean Manufacturing
url https://revista.feb.unesp.br/index.php/gepros/editor/submission/2263
work_keys_str_mv AT cassianorodriguesmoura processstandardizationonanassemblylineacasestudyatamultinationalmachinemanufacturer
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