Transfer-free rapid growth of 2-inch wafer-scale patterned graphene as transparent conductive electrodes and heat spreaders for GaN LEDs

Abstract A technique for the transfer-free growth of 2-inch wafer-scale patterned graphene directly on GaN LED epilayers is introduced. High-quality graphene as transparent electrodes and heat spreaders is synthesized directly on GaN by PECVD at only 600 °C deposition temperature and within 3 min gr...

Full description

Bibliographic Details
Main Authors: Fangzhu Xiong, Jie Sun, Penghao Tang, Weiling Guo, Yibo Dong, Zaifa Du, Shiwei Feng, Xuan Li
Format: Article
Language:English
Published: Nature Portfolio 2023-10-01
Series:npj 2D Materials and Applications
Online Access:https://doi.org/10.1038/s41699-023-00434-9
_version_ 1797559332079927296
author Fangzhu Xiong
Jie Sun
Penghao Tang
Weiling Guo
Yibo Dong
Zaifa Du
Shiwei Feng
Xuan Li
author_facet Fangzhu Xiong
Jie Sun
Penghao Tang
Weiling Guo
Yibo Dong
Zaifa Du
Shiwei Feng
Xuan Li
author_sort Fangzhu Xiong
collection DOAJ
description Abstract A technique for the transfer-free growth of 2-inch wafer-scale patterned graphene directly on GaN LED epilayers is introduced. High-quality graphene as transparent electrodes and heat spreaders is synthesized directly on GaN by PECVD at only 600 °C deposition temperature and within 3 min growth time. Co acts as both the catalyst for graphene growth and the dry etching mask for GaN mesas, which greatly improves the efficiency of the semiconductor device process. Elegantly, the graphene growth is in accordance with the shape of Co, which offers a lithography-free patterning technique of the graphene. Afterward, using our penetration etching method through the PMMA and graphene layers, the Co is peacefully removed, and in-situ Ohmic contact is achieved between the graphene and p-GaN where the contact resistivity is only 0.421 Ω cm2. The graphene sheet resistance is as low as 631.2 Ω sq−1. The device is also superior to the counterpart graphene-free LED in terms of heat spreading behavior, as evidenced by the lower junction temperature and thermal resistance. Most importantly, the developed technique produces graphene with excellent performance and is intrinsically more scalable, controllable, and semiconductor industry compatible than traditionally transferred graphene.
first_indexed 2024-03-10T17:43:49Z
format Article
id doaj.art-6d7239aff772403faf6601e13a58facd
institution Directory Open Access Journal
issn 2397-7132
language English
last_indexed 2024-03-10T17:43:49Z
publishDate 2023-10-01
publisher Nature Portfolio
record_format Article
series npj 2D Materials and Applications
spelling doaj.art-6d7239aff772403faf6601e13a58facd2023-11-20T09:35:40ZengNature Portfolionpj 2D Materials and Applications2397-71322023-10-01711710.1038/s41699-023-00434-9Transfer-free rapid growth of 2-inch wafer-scale patterned graphene as transparent conductive electrodes and heat spreaders for GaN LEDsFangzhu Xiong0Jie Sun1Penghao Tang2Weiling Guo3Yibo Dong4Zaifa Du5Shiwei Feng6Xuan Li7Key Laboratory of Optoelectronics Technology, College of Microelectronics, Beijing University of TechnologyFujian Science & Technology Innovation Laboratory for Optoelectronic Information of China, and National and Local United Engineering Laboratory of Flat Panel Display Technology, College of Physics and Information Engineering, Fuzhou UniversityKey Laboratory of Optoelectronics Technology, College of Microelectronics, Beijing University of TechnologyKey Laboratory of Optoelectronics Technology, College of Microelectronics, Beijing University of TechnologyKey Laboratory of Optoelectronics Technology, College of Microelectronics, Beijing University of TechnologyKey Laboratory of Optoelectronics Technology, College of Microelectronics, Beijing University of TechnologyKey Laboratory of Optoelectronics Technology, College of Microelectronics, Beijing University of TechnologyKey Laboratory of Optoelectronics Technology, College of Microelectronics, Beijing University of TechnologyAbstract A technique for the transfer-free growth of 2-inch wafer-scale patterned graphene directly on GaN LED epilayers is introduced. High-quality graphene as transparent electrodes and heat spreaders is synthesized directly on GaN by PECVD at only 600 °C deposition temperature and within 3 min growth time. Co acts as both the catalyst for graphene growth and the dry etching mask for GaN mesas, which greatly improves the efficiency of the semiconductor device process. Elegantly, the graphene growth is in accordance with the shape of Co, which offers a lithography-free patterning technique of the graphene. Afterward, using our penetration etching method through the PMMA and graphene layers, the Co is peacefully removed, and in-situ Ohmic contact is achieved between the graphene and p-GaN where the contact resistivity is only 0.421 Ω cm2. The graphene sheet resistance is as low as 631.2 Ω sq−1. The device is also superior to the counterpart graphene-free LED in terms of heat spreading behavior, as evidenced by the lower junction temperature and thermal resistance. Most importantly, the developed technique produces graphene with excellent performance and is intrinsically more scalable, controllable, and semiconductor industry compatible than traditionally transferred graphene.https://doi.org/10.1038/s41699-023-00434-9
spellingShingle Fangzhu Xiong
Jie Sun
Penghao Tang
Weiling Guo
Yibo Dong
Zaifa Du
Shiwei Feng
Xuan Li
Transfer-free rapid growth of 2-inch wafer-scale patterned graphene as transparent conductive electrodes and heat spreaders for GaN LEDs
npj 2D Materials and Applications
title Transfer-free rapid growth of 2-inch wafer-scale patterned graphene as transparent conductive electrodes and heat spreaders for GaN LEDs
title_full Transfer-free rapid growth of 2-inch wafer-scale patterned graphene as transparent conductive electrodes and heat spreaders for GaN LEDs
title_fullStr Transfer-free rapid growth of 2-inch wafer-scale patterned graphene as transparent conductive electrodes and heat spreaders for GaN LEDs
title_full_unstemmed Transfer-free rapid growth of 2-inch wafer-scale patterned graphene as transparent conductive electrodes and heat spreaders for GaN LEDs
title_short Transfer-free rapid growth of 2-inch wafer-scale patterned graphene as transparent conductive electrodes and heat spreaders for GaN LEDs
title_sort transfer free rapid growth of 2 inch wafer scale patterned graphene as transparent conductive electrodes and heat spreaders for gan leds
url https://doi.org/10.1038/s41699-023-00434-9
work_keys_str_mv AT fangzhuxiong transferfreerapidgrowthof2inchwaferscalepatternedgrapheneastransparentconductiveelectrodesandheatspreadersforganleds
AT jiesun transferfreerapidgrowthof2inchwaferscalepatternedgrapheneastransparentconductiveelectrodesandheatspreadersforganleds
AT penghaotang transferfreerapidgrowthof2inchwaferscalepatternedgrapheneastransparentconductiveelectrodesandheatspreadersforganleds
AT weilingguo transferfreerapidgrowthof2inchwaferscalepatternedgrapheneastransparentconductiveelectrodesandheatspreadersforganleds
AT yibodong transferfreerapidgrowthof2inchwaferscalepatternedgrapheneastransparentconductiveelectrodesandheatspreadersforganleds
AT zaifadu transferfreerapidgrowthof2inchwaferscalepatternedgrapheneastransparentconductiveelectrodesandheatspreadersforganleds
AT shiweifeng transferfreerapidgrowthof2inchwaferscalepatternedgrapheneastransparentconductiveelectrodesandheatspreadersforganleds
AT xuanli transferfreerapidgrowthof2inchwaferscalepatternedgrapheneastransparentconductiveelectrodesandheatspreadersforganleds