Performance Characteristics of Custom Thermocouples for Specialized Applications

This work reports the performance characteristics of custom thermocouples developed for use in elevated temperatures such as metal casting operations. The scope of this research is limited to thermocouples designed using pyrolytic graphite (PG) as the primary thermoelement in connection with aluminu...

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Main Authors: Abdul-Sommed Hadi, Bryce E. Hill, Mohammed Naziru Issahaq
Format: Article
Language:English
Published: MDPI AG 2021-04-01
Series:Crystals
Subjects:
Online Access:https://www.mdpi.com/2073-4352/11/4/377
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author Abdul-Sommed Hadi
Bryce E. Hill
Mohammed Naziru Issahaq
author_facet Abdul-Sommed Hadi
Bryce E. Hill
Mohammed Naziru Issahaq
author_sort Abdul-Sommed Hadi
collection DOAJ
description This work reports the performance characteristics of custom thermocouples developed for use in elevated temperatures such as metal casting operations. The scope of this research is limited to thermocouples designed using pyrolytic graphite (PG) as the primary thermoelement in connection with aluminum, copper, steel, and tungsten. The Seebeck coefficients of the sensors were determined from experimental data after heating to ~500 °C. Cooling from ~500 °C to room temperature enabled us to compare the characteristic behaviors of the sensors from the obtained near-linear responses in the voltage-temperature plots. Tungsten being a refractory metal produced the highest sensitivity of the sensors. The sensitivity of the PG-tungsten thermocouple upon heating measured up to 26 μV/°C and a slightly lower value of 24.2 μV/°C was obtained upon cooling. Conversely, the PG-steel thermocouple rather produced the lowest Seebeck coefficients of 13.8 μV/°C during heating and 14.0 μV/°C for the cooling experiments though steel has a high melting temperature than most of the other thermoelements.
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spelling doaj.art-6da7ca389cc54c6abcf630de0da6e4cc2023-11-21T14:14:46ZengMDPI AGCrystals2073-43522021-04-0111437710.3390/cryst11040377Performance Characteristics of Custom Thermocouples for Specialized ApplicationsAbdul-Sommed Hadi0Bryce E. Hill1Mohammed Naziru Issahaq2Department of Materials Science and Engineering, Montana Technological University, 1300 W Park St., Butte, MT 59701, USADepartment of Electrical Engineering, Montana Technological University, 1300 W Park St., Butte, MT 59701, USASchool of Materials Engineering, Purdue University, West Lafayette, IN 47907, USAThis work reports the performance characteristics of custom thermocouples developed for use in elevated temperatures such as metal casting operations. The scope of this research is limited to thermocouples designed using pyrolytic graphite (PG) as the primary thermoelement in connection with aluminum, copper, steel, and tungsten. The Seebeck coefficients of the sensors were determined from experimental data after heating to ~500 °C. Cooling from ~500 °C to room temperature enabled us to compare the characteristic behaviors of the sensors from the obtained near-linear responses in the voltage-temperature plots. Tungsten being a refractory metal produced the highest sensitivity of the sensors. The sensitivity of the PG-tungsten thermocouple upon heating measured up to 26 μV/°C and a slightly lower value of 24.2 μV/°C was obtained upon cooling. Conversely, the PG-steel thermocouple rather produced the lowest Seebeck coefficients of 13.8 μV/°C during heating and 14.0 μV/°C for the cooling experiments though steel has a high melting temperature than most of the other thermoelements.https://www.mdpi.com/2073-4352/11/4/377Seebeck coefficientmetal castingsensorrefractory metalsthermocouplepyrolytic graphite
spellingShingle Abdul-Sommed Hadi
Bryce E. Hill
Mohammed Naziru Issahaq
Performance Characteristics of Custom Thermocouples for Specialized Applications
Crystals
Seebeck coefficient
metal casting
sensor
refractory metals
thermocouple
pyrolytic graphite
title Performance Characteristics of Custom Thermocouples for Specialized Applications
title_full Performance Characteristics of Custom Thermocouples for Specialized Applications
title_fullStr Performance Characteristics of Custom Thermocouples for Specialized Applications
title_full_unstemmed Performance Characteristics of Custom Thermocouples for Specialized Applications
title_short Performance Characteristics of Custom Thermocouples for Specialized Applications
title_sort performance characteristics of custom thermocouples for specialized applications
topic Seebeck coefficient
metal casting
sensor
refractory metals
thermocouple
pyrolytic graphite
url https://www.mdpi.com/2073-4352/11/4/377
work_keys_str_mv AT abdulsommedhadi performancecharacteristicsofcustomthermocouplesforspecializedapplications
AT bryceehill performancecharacteristicsofcustomthermocouplesforspecializedapplications
AT mohammednaziruissahaq performancecharacteristicsofcustomthermocouplesforspecializedapplications