Simultaneous Optimization of Topology and Component Sizes for Double Planetary Gear Hybrid Powertrains

Hybrid powertrain technologies are successful in the passenger car market and have been actively developed in recent years. Optimal topology selection, component sizing, and controls are required for competitive hybrid vehicles, as multiple goals must be considered simultaneously: fuel efficiency, e...

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Main Authors: Weichao Zhuang, Xiaowu Zhang, Huei Peng, Liangmo Wang
Format: Article
Language:English
Published: MDPI AG 2016-05-01
Series:Energies
Subjects:
Online Access:http://www.mdpi.com/1996-1073/9/6/411
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author Weichao Zhuang
Xiaowu Zhang
Huei Peng
Liangmo Wang
author_facet Weichao Zhuang
Xiaowu Zhang
Huei Peng
Liangmo Wang
author_sort Weichao Zhuang
collection DOAJ
description Hybrid powertrain technologies are successful in the passenger car market and have been actively developed in recent years. Optimal topology selection, component sizing, and controls are required for competitive hybrid vehicles, as multiple goals must be considered simultaneously: fuel efficiency, emissions, performance, and cost. Most of the previous studies explored these three design dimensions separately. In this paper, two novel frameworks combining these three design dimensions together are presented and compared. One approach is nested optimization which searches through the whole design space exhaustively. The second approach is called enhanced iterative optimization, which executes the topology optimization and component sizing alternately. A case study shows that the later method can converge to the global optimal design generated from the nested optimization, and is much more computationally efficient. In addition, we also address a known issue of optimal designs: their sensitivity to parameters, such as varying vehicle weight, which is a concern especially for the design of hybrid buses. Therefore, the iterative optimization process is applied to design a robust multi-mode hybrid electric bus under different loading scenarios as the final design challenge of this paper.
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spelling doaj.art-6e5c4e9115724fe5b3ca8374053723172022-12-22T02:07:25ZengMDPI AGEnergies1996-10732016-05-019641110.3390/en9060411en9060411Simultaneous Optimization of Topology and Component Sizes for Double Planetary Gear Hybrid PowertrainsWeichao Zhuang0Xiaowu Zhang1Huei Peng2Liangmo Wang3Department of Mechanical Engineering, School of Mechanical Engineering, Nanjing University of Science and Technology, 200 Xiaolingwei Street, Nanjing 210094, ChinaDepartment of Mechanical Engineering, University of Michigan, G041, Walter E. Lay Autolab, 1231 Beal Ave, Ann Arbor, MI 48109, USADepartment of Mechanical Engineering, University of Michigan, G041, Walter E. Lay Autolab, 1231 Beal Ave, Ann Arbor, MI 48109, USADepartment of Mechanical Engineering, School of Mechanical Engineering, Nanjing University of Science and Technology, 200 Xiaolingwei Street, Nanjing 210094, ChinaHybrid powertrain technologies are successful in the passenger car market and have been actively developed in recent years. Optimal topology selection, component sizing, and controls are required for competitive hybrid vehicles, as multiple goals must be considered simultaneously: fuel efficiency, emissions, performance, and cost. Most of the previous studies explored these three design dimensions separately. In this paper, two novel frameworks combining these three design dimensions together are presented and compared. One approach is nested optimization which searches through the whole design space exhaustively. The second approach is called enhanced iterative optimization, which executes the topology optimization and component sizing alternately. A case study shows that the later method can converge to the global optimal design generated from the nested optimization, and is much more computationally efficient. In addition, we also address a known issue of optimal designs: their sensitivity to parameters, such as varying vehicle weight, which is a concern especially for the design of hybrid buses. Therefore, the iterative optimization process is applied to design a robust multi-mode hybrid electric bus under different loading scenarios as the final design challenge of this paper.http://www.mdpi.com/1996-1073/9/6/411hybrid electric vehicles (HEVs)energy managementtopology optimizationoptimal design methodology
spellingShingle Weichao Zhuang
Xiaowu Zhang
Huei Peng
Liangmo Wang
Simultaneous Optimization of Topology and Component Sizes for Double Planetary Gear Hybrid Powertrains
Energies
hybrid electric vehicles (HEVs)
energy management
topology optimization
optimal design methodology
title Simultaneous Optimization of Topology and Component Sizes for Double Planetary Gear Hybrid Powertrains
title_full Simultaneous Optimization of Topology and Component Sizes for Double Planetary Gear Hybrid Powertrains
title_fullStr Simultaneous Optimization of Topology and Component Sizes for Double Planetary Gear Hybrid Powertrains
title_full_unstemmed Simultaneous Optimization of Topology and Component Sizes for Double Planetary Gear Hybrid Powertrains
title_short Simultaneous Optimization of Topology and Component Sizes for Double Planetary Gear Hybrid Powertrains
title_sort simultaneous optimization of topology and component sizes for double planetary gear hybrid powertrains
topic hybrid electric vehicles (HEVs)
energy management
topology optimization
optimal design methodology
url http://www.mdpi.com/1996-1073/9/6/411
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