In-situ elimination of β-flecks in additively manufactured Ti-3.5 wt% Fe alloy

Meta-stable β titanium alloys that feature excellent mechanical properties are of great interest for a range of engineering applications. In particular, Fe containing titanium alloy is one of the most promising alloy systems because Fe is the most economic β stabilizer. However, Fe solute is highly...

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Main Authors: Dongze Chen, Raj Das, Shenglu Lu, Ma Qian, Dong Qiu
Format: Article
Language:English
Published: Elsevier 2024-03-01
Series:Journal of Materials Research and Technology
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2238785424001546
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author Dongze Chen
Raj Das
Shenglu Lu
Ma Qian
Dong Qiu
author_facet Dongze Chen
Raj Das
Shenglu Lu
Ma Qian
Dong Qiu
author_sort Dongze Chen
collection DOAJ
description Meta-stable β titanium alloys that feature excellent mechanical properties are of great interest for a range of engineering applications. In particular, Fe containing titanium alloy is one of the most promising alloy systems because Fe is the most economic β stabilizer. However, Fe solute is highly prone to segregation during casting, which leads to the formation of “β flecks” in the subsequent thermo-mechanical treatment and deteriorates the fatigue properties. This paper aims to eliminate β flecks in Ti-3.5 wt%Fe alloy fabricated by Laser Directed Energy Deposition (L-DED), that utilises the high cooling rate during solidification and multiple thermal cycles after solidification. SEM and EDS analysis established that a large β-fleck free zone can be achieved in as-fabricated Ti-3.5 wt%Fe thin-walled samples. Combining the finite element temperature field simulation results and the one-dimensional dynamic diffusion model, the elimination of β flecks is well rationalized. The current work provides a paradigm to evaluate the segregation elimination in the additively manufactured alloy components.
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spelling doaj.art-6e76dacbd67c479d98a95b6fb893cce82024-03-24T06:57:26ZengElsevierJournal of Materials Research and Technology2238-78542024-03-0129839850In-situ elimination of β-flecks in additively manufactured Ti-3.5 wt% Fe alloyDongze Chen0Raj Das1Shenglu Lu2Ma Qian3Dong Qiu4Center for Additive Manufacturing, School of Engineering, RMIT University, Melbourne, VIC 3000, AustraliaCenter for Additive Manufacturing, School of Engineering, RMIT University, Melbourne, VIC 3000, AustraliaCenter for Additive Manufacturing, School of Engineering, RMIT University, Melbourne, VIC 3000, AustraliaCenter for Additive Manufacturing, School of Engineering, RMIT University, Melbourne, VIC 3000, AustraliaCorresponding author.; Center for Additive Manufacturing, School of Engineering, RMIT University, Melbourne, VIC 3000, AustraliaMeta-stable β titanium alloys that feature excellent mechanical properties are of great interest for a range of engineering applications. In particular, Fe containing titanium alloy is one of the most promising alloy systems because Fe is the most economic β stabilizer. However, Fe solute is highly prone to segregation during casting, which leads to the formation of “β flecks” in the subsequent thermo-mechanical treatment and deteriorates the fatigue properties. This paper aims to eliminate β flecks in Ti-3.5 wt%Fe alloy fabricated by Laser Directed Energy Deposition (L-DED), that utilises the high cooling rate during solidification and multiple thermal cycles after solidification. SEM and EDS analysis established that a large β-fleck free zone can be achieved in as-fabricated Ti-3.5 wt%Fe thin-walled samples. Combining the finite element temperature field simulation results and the one-dimensional dynamic diffusion model, the elimination of β flecks is well rationalized. The current work provides a paradigm to evaluate the segregation elimination in the additively manufactured alloy components.http://www.sciencedirect.com/science/article/pii/S2238785424001546SegregationTitanium alloysLaser directed energy deposition (L-DED)Finite element simulationβ flecks
spellingShingle Dongze Chen
Raj Das
Shenglu Lu
Ma Qian
Dong Qiu
In-situ elimination of β-flecks in additively manufactured Ti-3.5 wt% Fe alloy
Journal of Materials Research and Technology
Segregation
Titanium alloys
Laser directed energy deposition (L-DED)
Finite element simulation
β flecks
title In-situ elimination of β-flecks in additively manufactured Ti-3.5 wt% Fe alloy
title_full In-situ elimination of β-flecks in additively manufactured Ti-3.5 wt% Fe alloy
title_fullStr In-situ elimination of β-flecks in additively manufactured Ti-3.5 wt% Fe alloy
title_full_unstemmed In-situ elimination of β-flecks in additively manufactured Ti-3.5 wt% Fe alloy
title_short In-situ elimination of β-flecks in additively manufactured Ti-3.5 wt% Fe alloy
title_sort in situ elimination of β flecks in additively manufactured ti 3 5 wt fe alloy
topic Segregation
Titanium alloys
Laser directed energy deposition (L-DED)
Finite element simulation
β flecks
url http://www.sciencedirect.com/science/article/pii/S2238785424001546
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AT shenglulu insitueliminationofbflecksinadditivelymanufacturedti35wtfealloy
AT maqian insitueliminationofbflecksinadditivelymanufacturedti35wtfealloy
AT dongqiu insitueliminationofbflecksinadditivelymanufacturedti35wtfealloy