The Problem of Selecting the Parameters of the Numerical Model of the Heating Process with a Point Heat Source and Its Experimental Verification

The paper presents an analysis of the problem of selecting the parameters of the model describing the heating process. Heating is treated as a part of the process of heat treatment of elements such as axles and shafts using a heat source in the form of an electric arc. For this purpose, an experimen...

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Main Authors: Michał Sobiepański, Joanna Wróbel, Adam Kulawik
Format: Article
Language:English
Published: MDPI AG 2023-01-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/16/2/532
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author Michał Sobiepański
Joanna Wróbel
Adam Kulawik
author_facet Michał Sobiepański
Joanna Wróbel
Adam Kulawik
author_sort Michał Sobiepański
collection DOAJ
description The paper presents an analysis of the problem of selecting the parameters of the model describing the heating process. Heating is treated as a part of the process of heat treatment of elements such as axles and shafts using a heat source in the form of an electric arc. For this purpose, an experimental stand was made and research was carried out to analyse the temperature in the control node. Cylindrical specimens with a constant cross-section made of medium carbon steel AISI 1045 were used as the test objects. A device using TIG technology was used as the heat source. Due to the heating of the element—its rotational movement—it was necessary to use a non-contact measuring device. The construction of the research stand is a representation of the developed industrial stand. In addition, calibrations of the non-contact measuring system were performed using a thermocouple system. Comparing the results obtained from the experiment and the numerical model showed a fairly high convergence of the adopted numerical parameters (the difference between the experiment and the numerical model did not exceed 6.5%). In addition, an analysis of the surface of the samples was performed for the occurrence of remelting by determining its roughness and waviness.
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spelling doaj.art-6e99b72ee35643fb83f1f2044058982e2023-11-30T23:14:34ZengMDPI AGMaterials1996-19442023-01-0116253210.3390/ma16020532The Problem of Selecting the Parameters of the Numerical Model of the Heating Process with a Point Heat Source and Its Experimental VerificationMichał Sobiepański0Joanna Wróbel1Adam Kulawik2Department of Mechanical Technology, Czestochowa University of Technology, Al. Armii Krajowej 21, 42-201 Czestochowa, PolandDepartment of Computer Science, Czestochowa University of Technology, Dabrowskiego 73, 42-201 Czestochowa, PolandDepartment of Computer Science, Czestochowa University of Technology, Dabrowskiego 73, 42-201 Czestochowa, PolandThe paper presents an analysis of the problem of selecting the parameters of the model describing the heating process. Heating is treated as a part of the process of heat treatment of elements such as axles and shafts using a heat source in the form of an electric arc. For this purpose, an experimental stand was made and research was carried out to analyse the temperature in the control node. Cylindrical specimens with a constant cross-section made of medium carbon steel AISI 1045 were used as the test objects. A device using TIG technology was used as the heat source. Due to the heating of the element—its rotational movement—it was necessary to use a non-contact measuring device. The construction of the research stand is a representation of the developed industrial stand. In addition, calibrations of the non-contact measuring system were performed using a thermocouple system. Comparing the results obtained from the experiment and the numerical model showed a fairly high convergence of the adopted numerical parameters (the difference between the experiment and the numerical model did not exceed 6.5%). In addition, an analysis of the surface of the samples was performed for the occurrence of remelting by determining its roughness and waviness.https://www.mdpi.com/1996-1944/16/2/532TIGheat processnumerical modelparameters of boundary conditionsexperimental research
spellingShingle Michał Sobiepański
Joanna Wróbel
Adam Kulawik
The Problem of Selecting the Parameters of the Numerical Model of the Heating Process with a Point Heat Source and Its Experimental Verification
Materials
TIG
heat process
numerical model
parameters of boundary conditions
experimental research
title The Problem of Selecting the Parameters of the Numerical Model of the Heating Process with a Point Heat Source and Its Experimental Verification
title_full The Problem of Selecting the Parameters of the Numerical Model of the Heating Process with a Point Heat Source and Its Experimental Verification
title_fullStr The Problem of Selecting the Parameters of the Numerical Model of the Heating Process with a Point Heat Source and Its Experimental Verification
title_full_unstemmed The Problem of Selecting the Parameters of the Numerical Model of the Heating Process with a Point Heat Source and Its Experimental Verification
title_short The Problem of Selecting the Parameters of the Numerical Model of the Heating Process with a Point Heat Source and Its Experimental Verification
title_sort problem of selecting the parameters of the numerical model of the heating process with a point heat source and its experimental verification
topic TIG
heat process
numerical model
parameters of boundary conditions
experimental research
url https://www.mdpi.com/1996-1944/16/2/532
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