Efficient Use of Carbon Fibers as Heating Elements for Curing of Epoxy Matrix Composites

The aim of this study is to achieve a fully cured thermoset matrix that is heated by a direct electric current passing through the reinforcement fibers i.e., the Joule heating effect. Two types of fibers were used as heating elements for curing the epoxy resins. Kanthal resistance fibers were used a...

Full description

Bibliographic Details
Main Authors: Lykourgos C. Kontaxis, Ioannis E. Chontzoglou, George C. Papanicolaou
Format: Article
Language:English
Published: MDPI AG 2021-08-01
Series:Molecules
Subjects:
Online Access:https://www.mdpi.com/1420-3049/26/16/5095
_version_ 1797522636966723584
author Lykourgos C. Kontaxis
Ioannis E. Chontzoglou
George C. Papanicolaou
author_facet Lykourgos C. Kontaxis
Ioannis E. Chontzoglou
George C. Papanicolaou
author_sort Lykourgos C. Kontaxis
collection DOAJ
description The aim of this study is to achieve a fully cured thermoset matrix that is heated by a direct electric current passing through the reinforcement fibers i.e., the Joule heating effect. Two types of fibers were used as heating elements for curing the epoxy resins. Kanthal resistance fibers were used as reference heating elements and subsequently, they were replaced by a Torayca Carbon Tow of the same radius. The specimens were cured by the heat produced by a direct electric current passing through the fibers and achieving temperatures of 50 °C and 70 °C. Specimens cured in a conventional oven were also manufactured, to compare the resistance heating method to the conventional one. Next, all specimens were mechanically characterized in a quasi-static three-point bending mode of loading and experimental results were compared to derive useful conclusions concerning the applicability of the technique to polymer/composite materials mass production. Finally, a preliminary economical study concerning power consumption needed for the application of both the traditional oven curing and the carbon fibers heating elements use for the manufacturing of the same amounts of materials is presented, showing a maximum financial benefit that can be achieved, on the order of 68%.
first_indexed 2024-03-10T08:32:16Z
format Article
id doaj.art-6ea265b4b8cc458ba383740921d44f66
institution Directory Open Access Journal
issn 1420-3049
language English
last_indexed 2024-03-10T08:32:16Z
publishDate 2021-08-01
publisher MDPI AG
record_format Article
series Molecules
spelling doaj.art-6ea265b4b8cc458ba383740921d44f662023-11-22T08:56:35ZengMDPI AGMolecules1420-30492021-08-012616509510.3390/molecules26165095Efficient Use of Carbon Fibers as Heating Elements for Curing of Epoxy Matrix CompositesLykourgos C. Kontaxis0Ioannis E. Chontzoglou1George C. Papanicolaou2Composite Materials Group, Department of Mechanical Engineering and Aeronautics, University of Patras, 26500 Patras, GreeceComposite Materials Group, Department of Mechanical Engineering and Aeronautics, University of Patras, 26500 Patras, GreeceComposite Materials Group, Department of Mechanical Engineering and Aeronautics, University of Patras, 26500 Patras, GreeceThe aim of this study is to achieve a fully cured thermoset matrix that is heated by a direct electric current passing through the reinforcement fibers i.e., the Joule heating effect. Two types of fibers were used as heating elements for curing the epoxy resins. Kanthal resistance fibers were used as reference heating elements and subsequently, they were replaced by a Torayca Carbon Tow of the same radius. The specimens were cured by the heat produced by a direct electric current passing through the fibers and achieving temperatures of 50 °C and 70 °C. Specimens cured in a conventional oven were also manufactured, to compare the resistance heating method to the conventional one. Next, all specimens were mechanically characterized in a quasi-static three-point bending mode of loading and experimental results were compared to derive useful conclusions concerning the applicability of the technique to polymer/composite materials mass production. Finally, a preliminary economical study concerning power consumption needed for the application of both the traditional oven curing and the carbon fibers heating elements use for the manufacturing of the same amounts of materials is presented, showing a maximum financial benefit that can be achieved, on the order of 68%.https://www.mdpi.com/1420-3049/26/16/5095epoxy resin curingresistance heatingjoule heatingcarbon fiberspolymer–matrix composites (PMCs)three-point bending
spellingShingle Lykourgos C. Kontaxis
Ioannis E. Chontzoglou
George C. Papanicolaou
Efficient Use of Carbon Fibers as Heating Elements for Curing of Epoxy Matrix Composites
Molecules
epoxy resin curing
resistance heating
joule heating
carbon fibers
polymer–matrix composites (PMCs)
three-point bending
title Efficient Use of Carbon Fibers as Heating Elements for Curing of Epoxy Matrix Composites
title_full Efficient Use of Carbon Fibers as Heating Elements for Curing of Epoxy Matrix Composites
title_fullStr Efficient Use of Carbon Fibers as Heating Elements for Curing of Epoxy Matrix Composites
title_full_unstemmed Efficient Use of Carbon Fibers as Heating Elements for Curing of Epoxy Matrix Composites
title_short Efficient Use of Carbon Fibers as Heating Elements for Curing of Epoxy Matrix Composites
title_sort efficient use of carbon fibers as heating elements for curing of epoxy matrix composites
topic epoxy resin curing
resistance heating
joule heating
carbon fibers
polymer–matrix composites (PMCs)
three-point bending
url https://www.mdpi.com/1420-3049/26/16/5095
work_keys_str_mv AT lykourgosckontaxis efficientuseofcarbonfibersasheatingelementsforcuringofepoxymatrixcomposites
AT ioannisechontzoglou efficientuseofcarbonfibersasheatingelementsforcuringofepoxymatrixcomposites
AT georgecpapanicolaou efficientuseofcarbonfibersasheatingelementsforcuringofepoxymatrixcomposites