Controlling the Folding of the Blank in Paperboard Tray Press Forming

The press forming process of paperboard trays is challenging. The production of trays that fulfill all functional and visual property requirements is demanding. Blank preparation is an essential part of paperboard tray press forming. The aim of this work was to study how a creasing pattern can be ut...

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Main Authors: Panu Tanninen, Ville Leminen, Harri Eskelinen, Henry Lindell, Juha Varis
Format: Article
Language:English
Published: North Carolina State University 2015-07-01
Series:BioResources
Subjects:
Online Access:http://ojs.cnr.ncsu.edu/index.php/BioRes/article/view/BioRes_10_3_5191_Tanninen_Folding_Blank_Paperboard_Tray
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author Panu Tanninen
Ville Leminen
Harri Eskelinen
Henry Lindell
Juha Varis
author_facet Panu Tanninen
Ville Leminen
Harri Eskelinen
Henry Lindell
Juha Varis
author_sort Panu Tanninen
collection DOAJ
description The press forming process of paperboard trays is challenging. The production of trays that fulfill all functional and visual property requirements is demanding. Blank preparation is an essential part of paperboard tray press forming. The aim of this work was to study how a creasing pattern can be utilized in the compaction and folding of the substrate in tray corners. The investigation of creasing pattern designs focused on the positioning of creases, the optimization of the amount of creases, and the width of the creases. The results of the study show that the amount of creases in the tray corner is the most important variable in the pattern design. The substrate folds more evenly and the wall of the tray is smoother when the material has the optimum amount of folds for it to compact during the press forming process. Changes in the creasing pattern primarily affect the amount of unclosed creases in the flange of the tray, which can make tight lidding of the tray impossible. The outcome of the study is a morphological analysis of the introduced creasing pattern alternatives and a selection of formulas that can be utilized in the creasing pattern design process.
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spelling doaj.art-6ea6f4b00a924671821474784f0495602022-12-21T23:15:22ZengNorth Carolina State UniversityBioResources1930-21261930-21262015-07-011035191520210.15376/biores.10.3.5191-5202Controlling the Folding of the Blank in Paperboard Tray Press FormingPanu Tanninen0Ville Leminen1Harri Eskelinen2Henry Lindell3Juha Varis4Lappeenranta University of Technology; FinlandLappeenranta University of Technology; FinlandLappeenranta University of Technology; FinlandLappeenranta University of Technology; FinlandLappeenranta University of Technology; FinlandThe press forming process of paperboard trays is challenging. The production of trays that fulfill all functional and visual property requirements is demanding. Blank preparation is an essential part of paperboard tray press forming. The aim of this work was to study how a creasing pattern can be utilized in the compaction and folding of the substrate in tray corners. The investigation of creasing pattern designs focused on the positioning of creases, the optimization of the amount of creases, and the width of the creases. The results of the study show that the amount of creases in the tray corner is the most important variable in the pattern design. The substrate folds more evenly and the wall of the tray is smoother when the material has the optimum amount of folds for it to compact during the press forming process. Changes in the creasing pattern primarily affect the amount of unclosed creases in the flange of the tray, which can make tight lidding of the tray impossible. The outcome of the study is a morphological analysis of the introduced creasing pattern alternatives and a selection of formulas that can be utilized in the creasing pattern design process.http://ojs.cnr.ncsu.edu/index.php/BioRes/article/view/BioRes_10_3_5191_Tanninen_Folding_Blank_Paperboard_TrayPress formingCreasingPaperboardDie cuttingFolding
spellingShingle Panu Tanninen
Ville Leminen
Harri Eskelinen
Henry Lindell
Juha Varis
Controlling the Folding of the Blank in Paperboard Tray Press Forming
BioResources
Press forming
Creasing
Paperboard
Die cutting
Folding
title Controlling the Folding of the Blank in Paperboard Tray Press Forming
title_full Controlling the Folding of the Blank in Paperboard Tray Press Forming
title_fullStr Controlling the Folding of the Blank in Paperboard Tray Press Forming
title_full_unstemmed Controlling the Folding of the Blank in Paperboard Tray Press Forming
title_short Controlling the Folding of the Blank in Paperboard Tray Press Forming
title_sort controlling the folding of the blank in paperboard tray press forming
topic Press forming
Creasing
Paperboard
Die cutting
Folding
url http://ojs.cnr.ncsu.edu/index.php/BioRes/article/view/BioRes_10_3_5191_Tanninen_Folding_Blank_Paperboard_Tray
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