A Simple Method for the Detection of Biofilms Using a Heatable Capacitive Sensor Structure (CSS): Description, Proof of Concept, and Some Technical Improvements

This article presents a novel method for the detection of biofilms based on a heatable, capacitive sensor structure (CSS). Biofilms are capable of strongly binding large amounts of water to their extracellular biopolymer matrix, which is detectable via its dielectric properties. A main challenge is...

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Main Authors: Kai-Uwe Zirk, Manuel Olze, Harald Pötzschke
Format: Article
Language:English
Published: MDPI AG 2022-01-01
Series:Sensors
Subjects:
Online Access:https://www.mdpi.com/1424-8220/22/2/445
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author Kai-Uwe Zirk
Manuel Olze
Harald Pötzschke
author_facet Kai-Uwe Zirk
Manuel Olze
Harald Pötzschke
author_sort Kai-Uwe Zirk
collection DOAJ
description This article presents a novel method for the detection of biofilms based on a heatable, capacitive sensor structure (CSS). Biofilms are capable of strongly binding large amounts of water to their extracellular biopolymer matrix, which is detectable via its dielectric properties. A main challenge is to determine the difference between the inherent occurring presence of moisture in the ecosystem, which is necessary to form a biofilm and an actual formed biofilm. Therefore, the CSS is carefully heated to evaporate unbound surface moisture and determine whether there is a remaining residual alternation of the capacitance in comparison to the dry state. As a reproduceable substitute for complex, real biofilms, a hygroscopic, medical hydrogel-based on polysaccharides was used and applied by spray coating. Printed circuit boards (PCB) in different geometries and materials were used as CSS and compared in terms of their performance. A layer-thickness of 20 µm for the hydrogel coating to be sufficiently detected was defined as a realistic condition based on known values for real biofilms cited in literature. For this thickness a double-meander structure proves to be preferable over interdigitating and spiral geometries. It does offer a 30% lower, yet sufficient sensitivity, but shows advantages in manufacturing (one layer instead of two) and conductive heating capability. In the experiments, free water showed virtually no residual change, while the hydrogel-coated CSS still shows an approx. 300% higher value compared to a dry capacity. Yet, the overall small capacities of about 6–30 pF in dry state are difficult to measure and therefore sensitive to interferences and noise, which results in a high deviation. The principle of measurement can be evaluated as proofed by the carried out experiments, though offering room for improvement in the design of the study. The new method might be especially useful for pipes (e.g., hydrodynamically ineffective sensors installed in a pipe wall) if they at least are not permanently flooded with an aqueous medium, but can occasionally dry. If the internal surface is still only moist, it can be dried by initial heating.
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spelling doaj.art-6ec1b3c0f43449afa05ce34f09ab2fc72023-11-23T15:18:44ZengMDPI AGSensors1424-82202022-01-0122244510.3390/s22020445A Simple Method for the Detection of Biofilms Using a Heatable Capacitive Sensor Structure (CSS): Description, Proof of Concept, and Some Technical ImprovementsKai-Uwe Zirk0Manuel Olze1Harald Pötzschke2ZME–Centre for Mechatronics and Electronics, PHWT–Private University for Economics and Engineering, Thüringer Str. 3A, D-49356 Diepholz, GermanyZME–Centre for Mechatronics and Electronics, PHWT–Private University for Economics and Engineering, Thüringer Str. 3A, D-49356 Diepholz, GermanyZME–Centre for Mechatronics and Electronics, PHWT–Private University for Economics and Engineering, Thüringer Str. 3A, D-49356 Diepholz, GermanyThis article presents a novel method for the detection of biofilms based on a heatable, capacitive sensor structure (CSS). Biofilms are capable of strongly binding large amounts of water to their extracellular biopolymer matrix, which is detectable via its dielectric properties. A main challenge is to determine the difference between the inherent occurring presence of moisture in the ecosystem, which is necessary to form a biofilm and an actual formed biofilm. Therefore, the CSS is carefully heated to evaporate unbound surface moisture and determine whether there is a remaining residual alternation of the capacitance in comparison to the dry state. As a reproduceable substitute for complex, real biofilms, a hygroscopic, medical hydrogel-based on polysaccharides was used and applied by spray coating. Printed circuit boards (PCB) in different geometries and materials were used as CSS and compared in terms of their performance. A layer-thickness of 20 µm for the hydrogel coating to be sufficiently detected was defined as a realistic condition based on known values for real biofilms cited in literature. For this thickness a double-meander structure proves to be preferable over interdigitating and spiral geometries. It does offer a 30% lower, yet sufficient sensitivity, but shows advantages in manufacturing (one layer instead of two) and conductive heating capability. In the experiments, free water showed virtually no residual change, while the hydrogel-coated CSS still shows an approx. 300% higher value compared to a dry capacity. Yet, the overall small capacities of about 6–30 pF in dry state are difficult to measure and therefore sensitive to interferences and noise, which results in a high deviation. The principle of measurement can be evaluated as proofed by the carried out experiments, though offering room for improvement in the design of the study. The new method might be especially useful for pipes (e.g., hydrodynamically ineffective sensors installed in a pipe wall) if they at least are not permanently flooded with an aqueous medium, but can occasionally dry. If the internal surface is still only moist, it can be dried by initial heating.https://www.mdpi.com/1424-8220/22/2/445microbialbiofilmcapacitancecapacitive sensor structureheating sensorhydrogel
spellingShingle Kai-Uwe Zirk
Manuel Olze
Harald Pötzschke
A Simple Method for the Detection of Biofilms Using a Heatable Capacitive Sensor Structure (CSS): Description, Proof of Concept, and Some Technical Improvements
Sensors
microbial
biofilm
capacitance
capacitive sensor structure
heating sensor
hydrogel
title A Simple Method for the Detection of Biofilms Using a Heatable Capacitive Sensor Structure (CSS): Description, Proof of Concept, and Some Technical Improvements
title_full A Simple Method for the Detection of Biofilms Using a Heatable Capacitive Sensor Structure (CSS): Description, Proof of Concept, and Some Technical Improvements
title_fullStr A Simple Method for the Detection of Biofilms Using a Heatable Capacitive Sensor Structure (CSS): Description, Proof of Concept, and Some Technical Improvements
title_full_unstemmed A Simple Method for the Detection of Biofilms Using a Heatable Capacitive Sensor Structure (CSS): Description, Proof of Concept, and Some Technical Improvements
title_short A Simple Method for the Detection of Biofilms Using a Heatable Capacitive Sensor Structure (CSS): Description, Proof of Concept, and Some Technical Improvements
title_sort simple method for the detection of biofilms using a heatable capacitive sensor structure css description proof of concept and some technical improvements
topic microbial
biofilm
capacitance
capacitive sensor structure
heating sensor
hydrogel
url https://www.mdpi.com/1424-8220/22/2/445
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