Multicomponent Acrylic Formulation Design for Corrosion Casting with Controlled Mechanical Properties

Corrosion casting based on the curing of acrylic resins enables one to create casts as replicas of body systems, enhancing our knowledge of veterinary medicine. The identification of the optimal chemical formulations as well as the processing conditions, the delivery of good control during the liqui...

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Main Authors: Pablo Reyes, Mariya Edeleva, Dagmar R. D’hooge, Ludwig Cardon, Pieter Cornillie
Format: Article
Language:English
Published: MDPI AG 2023-07-01
Series:Polymers
Subjects:
Online Access:https://www.mdpi.com/2073-4360/15/15/3236
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author Pablo Reyes
Mariya Edeleva
Dagmar R. D’hooge
Ludwig Cardon
Pieter Cornillie
author_facet Pablo Reyes
Mariya Edeleva
Dagmar R. D’hooge
Ludwig Cardon
Pieter Cornillie
author_sort Pablo Reyes
collection DOAJ
description Corrosion casting based on the curing of acrylic resins enables one to create casts as replicas of body systems, enhancing our knowledge of veterinary medicine. The identification of the optimal chemical formulations as well as the processing conditions, the delivery of good control during the liquid state and the excellent macroscopic properties during solidification and after use are remaining challenges. In the present work, based on the identification of more qualitative trends, it is demonstrated that multicomponent comonomer mixtures are interesting materials that can be used to expand the range of mechanical properties and can specifically result in a better balance between stiffness and flexibility while guaranteeing dimensional stability. Emphasis is put on a large pool of formulations in the testing phase to then perform a detailed mechanical flexural analysis for the most promising cases during a more rigorous testing phase, accounting for a new pragmatic protocol for the pot life. This protocol consists of a vial-based turning test and a measurement of the viscosity variation up to 1000 mPa∙s and highlights the complex interplay between the overall initial concentrations and the impact of the absence of mixing once the system is at rest. It is demonstrated that the use of only low-molar-mass crosslinkers should be avoided, and overall, an intermediate amount of crosslinkers is recommendable.
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spelling doaj.art-6ec56a82dec44e0e81c4a5a2aad67a572023-11-18T23:28:24ZengMDPI AGPolymers2073-43602023-07-011515323610.3390/polym15153236Multicomponent Acrylic Formulation Design for Corrosion Casting with Controlled Mechanical PropertiesPablo Reyes0Mariya Edeleva1Dagmar R. D’hooge2Ludwig Cardon3Pieter Cornillie4Laboratory of Veterinary Morphology, Faculty of Veterinary Sciences, Ghent University, Salisburylaan 133, 9820 Merelbeke, BelgiumCentre for Polymer and Material Technologies (CPMT), Department of Materials, Textiles and Chemical Engineering, Ghent University, Technologiepark 130, 9052 Zwijnaarde, BelgiumLaboratory for Chemical Technology (LCT), Department of Materials, Textiles and Chemical Engineering, Ghent University, Technologiepark 125, 9052 Zwijnaarde, BelgiumCentre for Polymer and Material Technologies (CPMT), Department of Materials, Textiles and Chemical Engineering, Ghent University, Technologiepark 130, 9052 Zwijnaarde, BelgiumLaboratory of Veterinary Morphology, Faculty of Veterinary Sciences, Ghent University, Salisburylaan 133, 9820 Merelbeke, BelgiumCorrosion casting based on the curing of acrylic resins enables one to create casts as replicas of body systems, enhancing our knowledge of veterinary medicine. The identification of the optimal chemical formulations as well as the processing conditions, the delivery of good control during the liquid state and the excellent macroscopic properties during solidification and after use are remaining challenges. In the present work, based on the identification of more qualitative trends, it is demonstrated that multicomponent comonomer mixtures are interesting materials that can be used to expand the range of mechanical properties and can specifically result in a better balance between stiffness and flexibility while guaranteeing dimensional stability. Emphasis is put on a large pool of formulations in the testing phase to then perform a detailed mechanical flexural analysis for the most promising cases during a more rigorous testing phase, accounting for a new pragmatic protocol for the pot life. This protocol consists of a vial-based turning test and a measurement of the viscosity variation up to 1000 mPa∙s and highlights the complex interplay between the overall initial concentrations and the impact of the absence of mixing once the system is at rest. It is demonstrated that the use of only low-molar-mass crosslinkers should be avoided, and overall, an intermediate amount of crosslinkers is recommendable.https://www.mdpi.com/2073-4360/15/15/3236corrosion castingpolymeric resinspolymerization
spellingShingle Pablo Reyes
Mariya Edeleva
Dagmar R. D’hooge
Ludwig Cardon
Pieter Cornillie
Multicomponent Acrylic Formulation Design for Corrosion Casting with Controlled Mechanical Properties
Polymers
corrosion casting
polymeric resins
polymerization
title Multicomponent Acrylic Formulation Design for Corrosion Casting with Controlled Mechanical Properties
title_full Multicomponent Acrylic Formulation Design for Corrosion Casting with Controlled Mechanical Properties
title_fullStr Multicomponent Acrylic Formulation Design for Corrosion Casting with Controlled Mechanical Properties
title_full_unstemmed Multicomponent Acrylic Formulation Design for Corrosion Casting with Controlled Mechanical Properties
title_short Multicomponent Acrylic Formulation Design for Corrosion Casting with Controlled Mechanical Properties
title_sort multicomponent acrylic formulation design for corrosion casting with controlled mechanical properties
topic corrosion casting
polymeric resins
polymerization
url https://www.mdpi.com/2073-4360/15/15/3236
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AT mariyaedeleva multicomponentacrylicformulationdesignforcorrosioncastingwithcontrolledmechanicalproperties
AT dagmarrdhooge multicomponentacrylicformulationdesignforcorrosioncastingwithcontrolledmechanicalproperties
AT ludwigcardon multicomponentacrylicformulationdesignforcorrosioncastingwithcontrolledmechanicalproperties
AT pietercornillie multicomponentacrylicformulationdesignforcorrosioncastingwithcontrolledmechanicalproperties