An Innovative Agile Model of Smart Lean–Green Approach for Sustainability Enhancement in Industry 4.0

Industry 4.0 emphasizes developing an innovative approach to eliminating the problems caused by environmental and shop floor waste, which is accomplished by a suitable process optimization approach. The process optimization approach is used to maximize productivity within limited constraints by obse...

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Main Authors: Varun Tripathi, Somnath Chattopadhyaya, Alok K. Mukhopadhyay, Shubham Sharma, Jujhar Singh, Danil Yurievich Pimenov, Khaled Giasin
Format: Article
Language:English
Published: Elsevier 2021-10-01
Series:Journal of Open Innovation: Technology, Market and Complexity
Subjects:
Online Access:https://www.mdpi.com/2199-8531/7/4/215
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author Varun Tripathi
Somnath Chattopadhyaya
Alok K. Mukhopadhyay
Shubham Sharma
Jujhar Singh
Danil Yurievich Pimenov
Khaled Giasin
author_facet Varun Tripathi
Somnath Chattopadhyaya
Alok K. Mukhopadhyay
Shubham Sharma
Jujhar Singh
Danil Yurievich Pimenov
Khaled Giasin
author_sort Varun Tripathi
collection DOAJ
description Industry 4.0 emphasizes developing an innovative approach to eliminating the problems caused by environmental and shop floor waste, which is accomplished by a suitable process optimization approach. The process optimization approach is used to maximize productivity within limited constraints by observing end-to-end management systems. The present research work developed an innovative agile model using the lean, smart, and green approach to improve operational performance within limited constraints in Industry 4.0. The proposed model was developed by thoroughly reviewing research articles conducted over the past decades on process optimization approaches that include lean manufacturing, smart manufacturing, kaizen, and lean six sigma. The model was validated through two real production case studies in the mining machinery and automobile industries. The present article concluded that overall operational performance was enhanced in both case studies by improvement in different factors, including working environment, worker efficiency, environmental evolution, logistics management, and resources utilization. The authors of the present article strongly believe that the proposed innovative agile model would help people in industry make aesthetic and smart sustainable production systems in Industry 4.0 within limited constraints.
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spelling doaj.art-6ef8c0091d794b7283fbe9094a76fbee2023-11-02T03:17:03ZengElsevierJournal of Open Innovation: Technology, Market and Complexity2199-85312021-10-01721521510.3390/joitmc7040215An Innovative Agile Model of Smart Lean–Green Approach for Sustainability Enhancement in Industry 4.0Varun Tripathi0Somnath Chattopadhyaya1Alok K. Mukhopadhyay2Shubham Sharma3Jujhar Singh4Danil Yurievich Pimenov5Khaled Giasin6Department of Mechanical Engineering, Accurate Institute of Management & Technology, Greater Noida 201306, IndiaDepartment of Mechanical Engineering, Indian Institute of Technology (ISM), Dhanbad 600036, IndiaDepartment of Mechanical Engineering, Indian Institute of Technology (ISM), Dhanbad 600036, IndiaDepartment of Mechanical Engineering, IK Gujral Punjab Technical University, Main Campus, Kapurthala 144603, IndiaDepartment of Mechanical Engineering, IK Gujral Punjab Technical University, Main Campus, Kapurthala 144603, IndiaDepartment of Automated Mechanical Engineering, South Ural State University, Lenin Prosp. 76, 454080 Chelyabinsk, RussiaSchool of Mechanical and Design Engineering, University of Portsmouth, Portsmouth PO1 3DJ, UKIndustry 4.0 emphasizes developing an innovative approach to eliminating the problems caused by environmental and shop floor waste, which is accomplished by a suitable process optimization approach. The process optimization approach is used to maximize productivity within limited constraints by observing end-to-end management systems. The present research work developed an innovative agile model using the lean, smart, and green approach to improve operational performance within limited constraints in Industry 4.0. The proposed model was developed by thoroughly reviewing research articles conducted over the past decades on process optimization approaches that include lean manufacturing, smart manufacturing, kaizen, and lean six sigma. The model was validated through two real production case studies in the mining machinery and automobile industries. The present article concluded that overall operational performance was enhanced in both case studies by improvement in different factors, including working environment, worker efficiency, environmental evolution, logistics management, and resources utilization. The authors of the present article strongly believe that the proposed innovative agile model would help people in industry make aesthetic and smart sustainable production systems in Industry 4.0 within limited constraints.https://www.mdpi.com/2199-8531/7/4/215lean manufacturinggreen manufacturingIndustry 4.0industrial sustainabilityprocess optimization approachenvironmental impacts
spellingShingle Varun Tripathi
Somnath Chattopadhyaya
Alok K. Mukhopadhyay
Shubham Sharma
Jujhar Singh
Danil Yurievich Pimenov
Khaled Giasin
An Innovative Agile Model of Smart Lean–Green Approach for Sustainability Enhancement in Industry 4.0
Journal of Open Innovation: Technology, Market and Complexity
lean manufacturing
green manufacturing
Industry 4.0
industrial sustainability
process optimization approach
environmental impacts
title An Innovative Agile Model of Smart Lean–Green Approach for Sustainability Enhancement in Industry 4.0
title_full An Innovative Agile Model of Smart Lean–Green Approach for Sustainability Enhancement in Industry 4.0
title_fullStr An Innovative Agile Model of Smart Lean–Green Approach for Sustainability Enhancement in Industry 4.0
title_full_unstemmed An Innovative Agile Model of Smart Lean–Green Approach for Sustainability Enhancement in Industry 4.0
title_short An Innovative Agile Model of Smart Lean–Green Approach for Sustainability Enhancement in Industry 4.0
title_sort innovative agile model of smart lean green approach for sustainability enhancement in industry 4 0
topic lean manufacturing
green manufacturing
Industry 4.0
industrial sustainability
process optimization approach
environmental impacts
url https://www.mdpi.com/2199-8531/7/4/215
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