Force calculation using analytical and CAE methods for thin-blade slotting process
A multi-spindle slotting process is taken as the case to analyse the mechanism involved in the cutting process affecting the machining efficiency. The analysis techniques used in this research include force analysis through existing analytical and numerical models and implementing the results to con...
| Main Authors: | , |
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| Format: | Article |
| Language: | English |
| Published: |
Taylor & Francis Group
2017-01-01
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| Series: | Cogent Engineering |
| Subjects: | |
| Online Access: | http://dx.doi.org/10.1080/23311916.2017.1412106 |
| _version_ | 1827835313612914688 |
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| author | Yazdan Kordestany Yongsheng Ma |
| author_facet | Yazdan Kordestany Yongsheng Ma |
| author_sort | Yazdan Kordestany |
| collection | DOAJ |
| description | A multi-spindle slotting process is taken as the case to analyse the mechanism involved in the cutting process affecting the machining efficiency. The analysis techniques used in this research include force analysis through existing analytical and numerical models and implementing the results to conduct an in-depth analysis of the cutting dynamics. The input parameters considered are blade geometry, cutting speed, and feed rate to investigate their effects on tool life. The study of dynamics of the cutting process was also extended to determine the effect of chatter vibration by determining the stability lobe diagram of the process. Results coupled from these two primary parts of the investigation were used to identify optimal processing conditions. The approaches employed to specify conditions for the stability lobe diagram showed that the method can be applied to analyse different combinations of tool and workpiece materials. Finite element methods along with the obtained force are then applied to simulate the static force distribution for a circular saw blade. The determined blade deformation and a CAD/CAE software are used for the optimization process. Finally, it is possible to compare the resulting deformations for both optimized and original blade geometries. |
| first_indexed | 2024-03-12T06:06:45Z |
| format | Article |
| id | doaj.art-6f28ea11f9484c3ebc9b1c811b152e5f |
| institution | Directory Open Access Journal |
| issn | 2331-1916 |
| language | English |
| last_indexed | 2024-03-12T06:06:45Z |
| publishDate | 2017-01-01 |
| publisher | Taylor & Francis Group |
| record_format | Article |
| series | Cogent Engineering |
| spelling | doaj.art-6f28ea11f9484c3ebc9b1c811b152e5f2023-09-03T03:33:14ZengTaylor & Francis GroupCogent Engineering2331-19162017-01-014110.1080/23311916.2017.14121061412106Force calculation using analytical and CAE methods for thin-blade slotting processYazdan Kordestany0Yongsheng Ma1University of AlbertaUniversity of AlbertaA multi-spindle slotting process is taken as the case to analyse the mechanism involved in the cutting process affecting the machining efficiency. The analysis techniques used in this research include force analysis through existing analytical and numerical models and implementing the results to conduct an in-depth analysis of the cutting dynamics. The input parameters considered are blade geometry, cutting speed, and feed rate to investigate their effects on tool life. The study of dynamics of the cutting process was also extended to determine the effect of chatter vibration by determining the stability lobe diagram of the process. Results coupled from these two primary parts of the investigation were used to identify optimal processing conditions. The approaches employed to specify conditions for the stability lobe diagram showed that the method can be applied to analyse different combinations of tool and workpiece materials. Finite element methods along with the obtained force are then applied to simulate the static force distribution for a circular saw blade. The determined blade deformation and a CAD/CAE software are used for the optimization process. Finally, it is possible to compare the resulting deformations for both optimized and original blade geometries.http://dx.doi.org/10.1080/23311916.2017.1412106slotting processthin circular bladechatter vibrationorthogonal cuttingcutting forcecad/caefinite element analysis |
| spellingShingle | Yazdan Kordestany Yongsheng Ma Force calculation using analytical and CAE methods for thin-blade slotting process Cogent Engineering slotting process thin circular blade chatter vibration orthogonal cutting cutting force cad/cae finite element analysis |
| title | Force calculation using analytical and CAE methods for thin-blade slotting process |
| title_full | Force calculation using analytical and CAE methods for thin-blade slotting process |
| title_fullStr | Force calculation using analytical and CAE methods for thin-blade slotting process |
| title_full_unstemmed | Force calculation using analytical and CAE methods for thin-blade slotting process |
| title_short | Force calculation using analytical and CAE methods for thin-blade slotting process |
| title_sort | force calculation using analytical and cae methods for thin blade slotting process |
| topic | slotting process thin circular blade chatter vibration orthogonal cutting cutting force cad/cae finite element analysis |
| url | http://dx.doi.org/10.1080/23311916.2017.1412106 |
| work_keys_str_mv | AT yazdankordestany forcecalculationusinganalyticalandcaemethodsforthinbladeslottingprocess AT yongshengma forcecalculationusinganalyticalandcaemethodsforthinbladeslottingprocess |