Development of Porous Coatings Enriched with Magnesium and Zinc Obtained by DC Plasma Electrolytic Oxidation

Coatings with developed surface stereometry, being based on a porous system, may be obtained by plasma electrolytic oxidation, PEO (micro arc oxidation, MAO). In this paper, we present novel porous coatings, which may be used, e.g., in micromachine’s biocompatible sensors’ housin...

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Main Authors: Krzysztof Rokosz, Tadeusz Hryniewicz, Sofia Gaiaschi, Patrick Chapon, Steinar Raaen, Winfried Malorny, Dalibor Matýsek, Kornel Pietrzak
Format: Article
Language:English
Published: MDPI AG 2018-07-01
Series:Micromachines
Subjects:
Online Access:http://www.mdpi.com/2072-666X/9/7/332
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author Krzysztof Rokosz
Tadeusz Hryniewicz
Sofia Gaiaschi
Patrick Chapon
Steinar Raaen
Winfried Malorny
Dalibor Matýsek
Kornel Pietrzak
author_facet Krzysztof Rokosz
Tadeusz Hryniewicz
Sofia Gaiaschi
Patrick Chapon
Steinar Raaen
Winfried Malorny
Dalibor Matýsek
Kornel Pietrzak
author_sort Krzysztof Rokosz
collection DOAJ
description Coatings with developed surface stereometry, being based on a porous system, may be obtained by plasma electrolytic oxidation, PEO (micro arc oxidation, MAO). In this paper, we present novel porous coatings, which may be used, e.g., in micromachine’s biocompatible sensors’ housing, obtained in electrolytes containing magnesium nitrate hexahydrate Mg(NO3)2·6H2O and/or zinc nitrate hexahydrate Zn(NO3)2·6H2O in concentrated phosphoric acid H3PO4 (85% w/w). Complementary techniques are used for coatings’ surface characterization, such as scanning electron microscopy (SEM), for surface imaging as well as for chemical semi-quantitative analysis via energy dispersive X-ray spectroscopy (EDS), X-ray photoelectron spectroscopy (XPS), glow discharge optical emission spectroscopy (GDOES), and X-ray powder diffraction (XRD). The results have shown that increasing contents of salts (here, 250 g/L Mg(NO3)2·6H2O and 250 g/L Zn(NO3)2·6H2O) in electrolyte result in increasing of Mg/P and Zn/P ratios, as well as coating thickness. It was also found that by increasing the PEO voltage, the Zn/P and Mg/P ratios increase as well. In addition, the analysis of XPS spectra revealed the existence in 10 nm top of coating magnesium (Mg2+), zinc (Zn2+), titanium (Ti4+), and phosphorus compounds (PO43−, or HPO42−, or H2PO4−, or P2O74−).
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spelling doaj.art-6f3ecda936c1452d8571c050cd3a3e3f2022-12-21T19:27:01ZengMDPI AGMicromachines2072-666X2018-07-019733210.3390/mi9070332mi9070332Development of Porous Coatings Enriched with Magnesium and Zinc Obtained by DC Plasma Electrolytic OxidationKrzysztof Rokosz0Tadeusz Hryniewicz1Sofia Gaiaschi2Patrick Chapon3Steinar Raaen4Winfried Malorny5Dalibor Matýsek6Kornel Pietrzak7Division of BioEngineering and Surface Electrochemistry, Department of Engineering and Informatics Systems, Koszalin University of Technology, Racławicka 15-17, PL 75-620 Koszalin, PolandDivision of BioEngineering and Surface Electrochemistry, Department of Engineering and Informatics Systems, Koszalin University of Technology, Racławicka 15-17, PL 75-620 Koszalin, PolandHORIBA France S.A.S., Avenue de la Vauve-Passage Jobin Yvon, 91120 Palaiseau, FranceHORIBA France S.A.S., Avenue de la Vauve-Passage Jobin Yvon, 91120 Palaiseau, FranceDepartment of Physics, Norwegian University of Science and Technology (NTNU), Realfagbygget, E3-124 Høgskoleringen 5, 7491 NO Trondheim, NorwayFaculty of Engineering, Hochschule Wismar-University of Applied Sciences Technology, Business and Design, DE 23966 Wismar, GermanyInstitute of Geological Engineering, Faculty of Mining and Geology, VŠB—Technical University of Ostrava, 708 33 Ostrava, Czech RepublicDivision of BioEngineering and Surface Electrochemistry, Department of Engineering and Informatics Systems, Koszalin University of Technology, Racławicka 15-17, PL 75-620 Koszalin, PolandCoatings with developed surface stereometry, being based on a porous system, may be obtained by plasma electrolytic oxidation, PEO (micro arc oxidation, MAO). In this paper, we present novel porous coatings, which may be used, e.g., in micromachine’s biocompatible sensors’ housing, obtained in electrolytes containing magnesium nitrate hexahydrate Mg(NO3)2·6H2O and/or zinc nitrate hexahydrate Zn(NO3)2·6H2O in concentrated phosphoric acid H3PO4 (85% w/w). Complementary techniques are used for coatings’ surface characterization, such as scanning electron microscopy (SEM), for surface imaging as well as for chemical semi-quantitative analysis via energy dispersive X-ray spectroscopy (EDS), X-ray photoelectron spectroscopy (XPS), glow discharge optical emission spectroscopy (GDOES), and X-ray powder diffraction (XRD). The results have shown that increasing contents of salts (here, 250 g/L Mg(NO3)2·6H2O and 250 g/L Zn(NO3)2·6H2O) in electrolyte result in increasing of Mg/P and Zn/P ratios, as well as coating thickness. It was also found that by increasing the PEO voltage, the Zn/P and Mg/P ratios increase as well. In addition, the analysis of XPS spectra revealed the existence in 10 nm top of coating magnesium (Mg2+), zinc (Zn2+), titanium (Ti4+), and phosphorus compounds (PO43−, or HPO42−, or H2PO4−, or P2O74−).http://www.mdpi.com/2072-666X/9/7/332plasma electrolytic oxidationmicro arc oxidationDC PEOtitaniumzinc nitrate hexahydrate Zn(NO3)2·6H2Omagnesium nitrate hexahydrate Mg(NO3)2·6H2O85% phosphoric acid H3PO4
spellingShingle Krzysztof Rokosz
Tadeusz Hryniewicz
Sofia Gaiaschi
Patrick Chapon
Steinar Raaen
Winfried Malorny
Dalibor Matýsek
Kornel Pietrzak
Development of Porous Coatings Enriched with Magnesium and Zinc Obtained by DC Plasma Electrolytic Oxidation
Micromachines
plasma electrolytic oxidation
micro arc oxidation
DC PEO
titanium
zinc nitrate hexahydrate Zn(NO3)2·6H2O
magnesium nitrate hexahydrate Mg(NO3)2·6H2O
85% phosphoric acid H3PO4
title Development of Porous Coatings Enriched with Magnesium and Zinc Obtained by DC Plasma Electrolytic Oxidation
title_full Development of Porous Coatings Enriched with Magnesium and Zinc Obtained by DC Plasma Electrolytic Oxidation
title_fullStr Development of Porous Coatings Enriched with Magnesium and Zinc Obtained by DC Plasma Electrolytic Oxidation
title_full_unstemmed Development of Porous Coatings Enriched with Magnesium and Zinc Obtained by DC Plasma Electrolytic Oxidation
title_short Development of Porous Coatings Enriched with Magnesium and Zinc Obtained by DC Plasma Electrolytic Oxidation
title_sort development of porous coatings enriched with magnesium and zinc obtained by dc plasma electrolytic oxidation
topic plasma electrolytic oxidation
micro arc oxidation
DC PEO
titanium
zinc nitrate hexahydrate Zn(NO3)2·6H2O
magnesium nitrate hexahydrate Mg(NO3)2·6H2O
85% phosphoric acid H3PO4
url http://www.mdpi.com/2072-666X/9/7/332
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