Experimental and Numerical Flexural Properties of Sandwich Structure with Functionally Graded Porous Materials

Functionally graded porous materials (FGPMs) are porous structures with a porosity gradient distributed over the entire volume. They have many applications in the aerospace, marine, biomedical, automotive, and shipbuilding industries. High strength to weight and excellent energy absorption is the mo...

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Main Authors: Emad Njim, Sadeq Bakhi, Muhannad Al-Waily
Format: Article
Language:English
Published: Unviversity of Technology- Iraq 2022-01-01
Series:Engineering and Technology Journal
Subjects:
Online Access:https://etj.uotechnology.edu.iq/article_171287_15373b577dad60dc2d823d4dae9b6792.pdf
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author Emad Njim
Sadeq Bakhi
Muhannad Al-Waily
author_facet Emad Njim
Sadeq Bakhi
Muhannad Al-Waily
author_sort Emad Njim
collection DOAJ
description Functionally graded porous materials (FGPMs) are porous structures with a porosity gradient distributed over the entire volume. They have many applications in the aerospace, marine, biomedical, automotive, and shipbuilding industries. High strength to weight and excellent energy absorption is the most important features that make these structures unique. In this paper, the flexural properties of simply-supported sandwich beams with functionally graded porous core under flexural load were evaluated experimentally and numerically based on various parameters. A three-point bending test for 3D printed sandwich specimens with porous metal core bonded with aluminum face sheets using various porosity parameters and core heights has been performed to measure the peak load and maximum deflection and explore the sandwich structure's strength. To validate the accuracy of the experimental solution, a finite element analysis (FEA) is carried out using ANSYS 2021 R1 software. Tests and FEM show that the sandwich beam behavior is closely related to porosity, power-law index, and FG porous metal core thicknesses. Experimental results indicated that at a porosity ratio of 10 %, FG core height 10 mm the maximum bending load was 573 N and maximum deflection 13.8 mm respectively. By increasing porosity to become 30% using the same geometrical parameters, the bending load was reduced by 15.4 % while the deflection exhibited a 1.4 % increase. The Numerical results for the three-point bending are compared with experimental measurements, showing a fair agreement with a maximum discrepancy of 15%.
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spelling doaj.art-6f7de895dcce406a8233e4f8496e901c2024-01-31T14:27:40ZengUnviversity of Technology- IraqEngineering and Technology Journal1681-69002412-07582022-01-0140113714710.30684/etj.v40i1.2184171287Experimental and Numerical Flexural Properties of Sandwich Structure with Functionally Graded Porous MaterialsEmad Njim0Sadeq Bakhi1Muhannad Al-Waily2University of Technology-Iraq, Alsina’a street, 10066 Baghdad, Iraq.University of Technology-Iraq, Alsina’a street, 10066 Baghdad, Iraq.University of Kufa, Najaf, Iraq.Functionally graded porous materials (FGPMs) are porous structures with a porosity gradient distributed over the entire volume. They have many applications in the aerospace, marine, biomedical, automotive, and shipbuilding industries. High strength to weight and excellent energy absorption is the most important features that make these structures unique. In this paper, the flexural properties of simply-supported sandwich beams with functionally graded porous core under flexural load were evaluated experimentally and numerically based on various parameters. A three-point bending test for 3D printed sandwich specimens with porous metal core bonded with aluminum face sheets using various porosity parameters and core heights has been performed to measure the peak load and maximum deflection and explore the sandwich structure's strength. To validate the accuracy of the experimental solution, a finite element analysis (FEA) is carried out using ANSYS 2021 R1 software. Tests and FEM show that the sandwich beam behavior is closely related to porosity, power-law index, and FG porous metal core thicknesses. Experimental results indicated that at a porosity ratio of 10 %, FG core height 10 mm the maximum bending load was 573 N and maximum deflection 13.8 mm respectively. By increasing porosity to become 30% using the same geometrical parameters, the bending load was reduced by 15.4 % while the deflection exhibited a 1.4 % increase. The Numerical results for the three-point bending are compared with experimental measurements, showing a fair agreement with a maximum discrepancy of 15%.https://etj.uotechnology.edu.iq/article_171287_15373b577dad60dc2d823d4dae9b6792.pdfsandwich beamfunctionally graded porous materialspla corethree-point bendingfea
spellingShingle Emad Njim
Sadeq Bakhi
Muhannad Al-Waily
Experimental and Numerical Flexural Properties of Sandwich Structure with Functionally Graded Porous Materials
Engineering and Technology Journal
sandwich beam
functionally graded porous materials
pla core
three-point bending
fea
title Experimental and Numerical Flexural Properties of Sandwich Structure with Functionally Graded Porous Materials
title_full Experimental and Numerical Flexural Properties of Sandwich Structure with Functionally Graded Porous Materials
title_fullStr Experimental and Numerical Flexural Properties of Sandwich Structure with Functionally Graded Porous Materials
title_full_unstemmed Experimental and Numerical Flexural Properties of Sandwich Structure with Functionally Graded Porous Materials
title_short Experimental and Numerical Flexural Properties of Sandwich Structure with Functionally Graded Porous Materials
title_sort experimental and numerical flexural properties of sandwich structure with functionally graded porous materials
topic sandwich beam
functionally graded porous materials
pla core
three-point bending
fea
url https://etj.uotechnology.edu.iq/article_171287_15373b577dad60dc2d823d4dae9b6792.pdf
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AT sadeqbakhi experimentalandnumericalflexuralpropertiesofsandwichstructurewithfunctionallygradedporousmaterials
AT muhannadalwaily experimentalandnumericalflexuralpropertiesofsandwichstructurewithfunctionallygradedporousmaterials