Investigation on the Effect of Different Pre-Cracking Methods on Fracture Toughness of RT-PMMA

Abstract In this study, eight techniques including coping saw, metal slitting saw, razor blade, cubic boron nitride (CBN) disc, scoring, die-cutting and guillotining, diamond disc, and laser cutting methods were used to produce pre-cracked fracture toughness (Kc) test specimens made of poly(methyl m...

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Main Authors: Elyas Haddadi, Naghdali Choupani, Farhang Abbasi
Format: Article
Language:English
Published: Marcílio Alves
Series:Latin American Journal of Solids and Structures
Subjects:
Online Access:http://www.scielo.br/scielo.php?script=sci_arttext&pid=S1679-78252016001102012&lng=en&tlng=en
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author Elyas Haddadi
Naghdali Choupani
Farhang Abbasi
author_facet Elyas Haddadi
Naghdali Choupani
Farhang Abbasi
author_sort Elyas Haddadi
collection DOAJ
description Abstract In this study, eight techniques including coping saw, metal slitting saw, razor blade, cubic boron nitride (CBN) disc, scoring, die-cutting and guillotining, diamond disc, and laser cutting methods were used to produce pre-cracked fracture toughness (Kc) test specimens made of poly(methyl methacrylate)/graft-acrylonitrile butadiene styrene blends. The influences of notch shape (radial, rectangular, or angular-shaped and variety of thicknesses), pre-cracking method, chip removing or non-chip removing, and the contact or non-contact methods on the results obtained in fracture toughness tests were investigated. The results were analyzed by two methods, quantitatively and qualitatively, by comparing the obtained Kc results and studying the SEM and optical microscopy images, respectively. The results indicated that the different conditions of a produced pre-crack including; geometry of pre-crack due to geometry of tools, residual stress due to pre-crack creation, heat affected zone, damage of crack tip, and producing crazing around the crack tip could affect the fracture toughness. The maximum difference resulted from different pre-cracking methods was equal to 0.24 MPa.m0.5 and the lowest value of fracture toughness Kc, 2.53 MPa.m0.5, belonged to the scoring method but the highest value, 2.77 MPa.m0.5, belonged to the metal slitting saw method. Also, the results indicated that the effects of notching on toughness of RT-PMMA had a low notch sensitivity and the differences between minimum and maximum Kc values was found about 9%.
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spelling doaj.art-6f8be4126cdb4d608fa414a0d1889ed02022-12-21T22:23:14ZengMarcílio AlvesLatin American Journal of Solids and Structures1679-782513112012202610.1590/1679-78252804S1679-78252016001102012Investigation on the Effect of Different Pre-Cracking Methods on Fracture Toughness of RT-PMMAElyas HaddadiNaghdali ChoupaniFarhang AbbasiAbstract In this study, eight techniques including coping saw, metal slitting saw, razor blade, cubic boron nitride (CBN) disc, scoring, die-cutting and guillotining, diamond disc, and laser cutting methods were used to produce pre-cracked fracture toughness (Kc) test specimens made of poly(methyl methacrylate)/graft-acrylonitrile butadiene styrene blends. The influences of notch shape (radial, rectangular, or angular-shaped and variety of thicknesses), pre-cracking method, chip removing or non-chip removing, and the contact or non-contact methods on the results obtained in fracture toughness tests were investigated. The results were analyzed by two methods, quantitatively and qualitatively, by comparing the obtained Kc results and studying the SEM and optical microscopy images, respectively. The results indicated that the different conditions of a produced pre-crack including; geometry of pre-crack due to geometry of tools, residual stress due to pre-crack creation, heat affected zone, damage of crack tip, and producing crazing around the crack tip could affect the fracture toughness. The maximum difference resulted from different pre-cracking methods was equal to 0.24 MPa.m0.5 and the lowest value of fracture toughness Kc, 2.53 MPa.m0.5, belonged to the scoring method but the highest value, 2.77 MPa.m0.5, belonged to the metal slitting saw method. Also, the results indicated that the effects of notching on toughness of RT-PMMA had a low notch sensitivity and the differences between minimum and maximum Kc values was found about 9%.http://www.scielo.br/scielo.php?script=sci_arttext&pid=S1679-78252016001102012&lng=en&tlng=enPre-cracking methodsRubber-toughened PMMAFracture toughnessCrack tip shapeCritical stress intensity factor
spellingShingle Elyas Haddadi
Naghdali Choupani
Farhang Abbasi
Investigation on the Effect of Different Pre-Cracking Methods on Fracture Toughness of RT-PMMA
Latin American Journal of Solids and Structures
Pre-cracking methods
Rubber-toughened PMMA
Fracture toughness
Crack tip shape
Critical stress intensity factor
title Investigation on the Effect of Different Pre-Cracking Methods on Fracture Toughness of RT-PMMA
title_full Investigation on the Effect of Different Pre-Cracking Methods on Fracture Toughness of RT-PMMA
title_fullStr Investigation on the Effect of Different Pre-Cracking Methods on Fracture Toughness of RT-PMMA
title_full_unstemmed Investigation on the Effect of Different Pre-Cracking Methods on Fracture Toughness of RT-PMMA
title_short Investigation on the Effect of Different Pre-Cracking Methods on Fracture Toughness of RT-PMMA
title_sort investigation on the effect of different pre cracking methods on fracture toughness of rt pmma
topic Pre-cracking methods
Rubber-toughened PMMA
Fracture toughness
Crack tip shape
Critical stress intensity factor
url http://www.scielo.br/scielo.php?script=sci_arttext&pid=S1679-78252016001102012&lng=en&tlng=en
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