Stability enhancement for silver catalyst in ethylene epoxidation by support treatment

The high cost of the silver catalyst for ethylene epoxidation to ethylene oxide (EO) requires the development of the catalyst with a lower silver loading and a longer catalyst life span. Preventing silver particles from clustering could help maintain the activity for EO. In this work, we applied NH4...

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Main Authors: Chengyang He, Xiaojun Lu, Yiwen Liu, Zhiguo Yan, Rui Zhang, Xinying Liu
Format: Article
Language:English
Published: Elsevier 2023-05-01
Series:Catalysis Communications
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S1566736723000717
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author Chengyang He
Xiaojun Lu
Yiwen Liu
Zhiguo Yan
Rui Zhang
Xinying Liu
author_facet Chengyang He
Xiaojun Lu
Yiwen Liu
Zhiguo Yan
Rui Zhang
Xinying Liu
author_sort Chengyang He
collection DOAJ
description The high cost of the silver catalyst for ethylene epoxidation to ethylene oxide (EO) requires the development of the catalyst with a lower silver loading and a longer catalyst life span. Preventing silver particles from clustering could help maintain the activity for EO. In this work, we applied NH4F solution for an etching-treatment of the α-Al2O3 to improve the roughness of its internal surface before loading silver. The catalyst with etching-treated support showed close activity and EO selectivity initially when compared to the one that was prepared with untreated support while in the meantime its stability was greatly enhanced. The silver catalyst with untreated support lost its activity for EO to nearly zero after 22 days of test at 260 °C and 2 MPa(g), while the one with etching-treated support maintained stable activity from day 10 to 22. The detailed morphology study for the catalysts suggests that the loss of EO activity is mainly attributed to the migration of silver particles from the plane of the support flakes to the gaps that formed by the flakes and deep oxidation of ethylene was largely enhanced by the active sites crowded in the flake gaps. The support treatment effectively slowed down the formation of larger silver clusters and helped maintain a better dispersion of the silver particles on the support.
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spelling doaj.art-6fc74d9d4fe449bb9e73f1d1568559f12023-05-06T04:37:09ZengElsevierCatalysis Communications1873-39052023-05-01178106669Stability enhancement for silver catalyst in ethylene epoxidation by support treatmentChengyang He0Xiaojun Lu1Yiwen Liu2Zhiguo Yan3Rui Zhang4Xinying Liu5School of Chemical Engineering and Pharmacy, Wuhan Institute of Technology, Wuhan 430205, ChinaSchool of Chemical Engineering and Pharmacy, Wuhan Institute of Technology, Wuhan 430205, China; Corresponding author.School of Chemical Engineering and Pharmacy, Wuhan Institute of Technology, Wuhan 430205, ChinaSchool of Chemical Engineering and Pharmacy, Wuhan Institute of Technology, Wuhan 430205, ChinaSchool of Chemical Engineering and Pharmacy, Wuhan Institute of Technology, Wuhan 430205, ChinaInstitute for the Development of Energy for African Sustainability, University of South Africa, Johannesburg 1710, South Africa.The high cost of the silver catalyst for ethylene epoxidation to ethylene oxide (EO) requires the development of the catalyst with a lower silver loading and a longer catalyst life span. Preventing silver particles from clustering could help maintain the activity for EO. In this work, we applied NH4F solution for an etching-treatment of the α-Al2O3 to improve the roughness of its internal surface before loading silver. The catalyst with etching-treated support showed close activity and EO selectivity initially when compared to the one that was prepared with untreated support while in the meantime its stability was greatly enhanced. The silver catalyst with untreated support lost its activity for EO to nearly zero after 22 days of test at 260 °C and 2 MPa(g), while the one with etching-treated support maintained stable activity from day 10 to 22. The detailed morphology study for the catalysts suggests that the loss of EO activity is mainly attributed to the migration of silver particles from the plane of the support flakes to the gaps that formed by the flakes and deep oxidation of ethylene was largely enhanced by the active sites crowded in the flake gaps. The support treatment effectively slowed down the formation of larger silver clusters and helped maintain a better dispersion of the silver particles on the support.http://www.sciencedirect.com/science/article/pii/S1566736723000717Ethylene epoxidationEthylene oxideSilver catalystStability in activity
spellingShingle Chengyang He
Xiaojun Lu
Yiwen Liu
Zhiguo Yan
Rui Zhang
Xinying Liu
Stability enhancement for silver catalyst in ethylene epoxidation by support treatment
Catalysis Communications
Ethylene epoxidation
Ethylene oxide
Silver catalyst
Stability in activity
title Stability enhancement for silver catalyst in ethylene epoxidation by support treatment
title_full Stability enhancement for silver catalyst in ethylene epoxidation by support treatment
title_fullStr Stability enhancement for silver catalyst in ethylene epoxidation by support treatment
title_full_unstemmed Stability enhancement for silver catalyst in ethylene epoxidation by support treatment
title_short Stability enhancement for silver catalyst in ethylene epoxidation by support treatment
title_sort stability enhancement for silver catalyst in ethylene epoxidation by support treatment
topic Ethylene epoxidation
Ethylene oxide
Silver catalyst
Stability in activity
url http://www.sciencedirect.com/science/article/pii/S1566736723000717
work_keys_str_mv AT chengyanghe stabilityenhancementforsilvercatalystinethyleneepoxidationbysupporttreatment
AT xiaojunlu stabilityenhancementforsilvercatalystinethyleneepoxidationbysupporttreatment
AT yiwenliu stabilityenhancementforsilvercatalystinethyleneepoxidationbysupporttreatment
AT zhiguoyan stabilityenhancementforsilvercatalystinethyleneepoxidationbysupporttreatment
AT ruizhang stabilityenhancementforsilvercatalystinethyleneepoxidationbysupporttreatment
AT xinyingliu stabilityenhancementforsilvercatalystinethyleneepoxidationbysupporttreatment