Worker Movement Diagram Based Stochastic Model of Open Paced Conveyors

Human resources are still utilized in many manufacturing systems, so the development of these processes should also focus on the performance of the operators. The optimization of production systems requires accurate and reliable models. Due to the complexity and uncertainty of the human behavior, th...

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Main Authors: Ruppert Tamás, Abonyi János
Format: Article
Language:English
Published: University of Pannonia 2018-12-01
Series:Hungarian Journal of Industry and Chemistry
Subjects:
Online Access:http://www.degruyter.com/view/j/hjic.2018.46.issue-2/hjic-2018-0019/hjic-2018-0019.xml?format=INT
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author Ruppert Tamás
Abonyi János
author_facet Ruppert Tamás
Abonyi János
author_sort Ruppert Tamás
collection DOAJ
description Human resources are still utilized in many manufacturing systems, so the development of these processes should also focus on the performance of the operators. The optimization of production systems requires accurate and reliable models. Due to the complexity and uncertainty of the human behavior, the modeling of the operators is a challenging task. Our goal is to develop a worker movement diagram based model that considers the stochastic nature of paced open conveyors. The problem is challenging as the simulator has to handle the open nature of the workstations, which means that the operators can work ahead or try to work off their backlog, and due to the increased flexibility of the moving patterns the possible crossings which could lead to the stopping of the conveyor should also be modeled. The risk of such micro-stoppings is calculated by Monte-Carlo simulation. The applicability of the simulator is demonstrated by a well-documented benchmark problem of a wire-harness production process.
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spelling doaj.art-70895be97ce74e3994674e334e89cfe62022-12-22T02:36:08ZengUniversity of PannoniaHungarian Journal of Industry and Chemistry0133-02762450-51022018-12-01462556210.1515/hjic-2018-0019hjic-2018-0019Worker Movement Diagram Based Stochastic Model of Open Paced ConveyorsRuppert Tamás0Abonyi János1MTA-PE Lendület Complex Systems Monitoring Research Group, Department of Process Engineering, University of Pannonia, Egyetem u. 10, Veszprém, H-8200, HungaryMTA-PE Lendület Complex Systems Monitoring Research Group, Department of Process Engineering, University of Pannonia, Egyetem u. 10, Veszprém, H-8200, HungaryHuman resources are still utilized in many manufacturing systems, so the development of these processes should also focus on the performance of the operators. The optimization of production systems requires accurate and reliable models. Due to the complexity and uncertainty of the human behavior, the modeling of the operators is a challenging task. Our goal is to develop a worker movement diagram based model that considers the stochastic nature of paced open conveyors. The problem is challenging as the simulator has to handle the open nature of the workstations, which means that the operators can work ahead or try to work off their backlog, and due to the increased flexibility of the moving patterns the possible crossings which could lead to the stopping of the conveyor should also be modeled. The risk of such micro-stoppings is calculated by Monte-Carlo simulation. The applicability of the simulator is demonstrated by a well-documented benchmark problem of a wire-harness production process.http://www.degruyter.com/view/j/hjic.2018.46.issue-2/hjic-2018-0019/hjic-2018-0019.xml?format=INTIndustry 4.0Operator 4.0Monte-Carlo simulationProcess developmentLine balancingWire-harness assembly
spellingShingle Ruppert Tamás
Abonyi János
Worker Movement Diagram Based Stochastic Model of Open Paced Conveyors
Hungarian Journal of Industry and Chemistry
Industry 4.0
Operator 4.0
Monte-Carlo simulation
Process development
Line balancing
Wire-harness assembly
title Worker Movement Diagram Based Stochastic Model of Open Paced Conveyors
title_full Worker Movement Diagram Based Stochastic Model of Open Paced Conveyors
title_fullStr Worker Movement Diagram Based Stochastic Model of Open Paced Conveyors
title_full_unstemmed Worker Movement Diagram Based Stochastic Model of Open Paced Conveyors
title_short Worker Movement Diagram Based Stochastic Model of Open Paced Conveyors
title_sort worker movement diagram based stochastic model of open paced conveyors
topic Industry 4.0
Operator 4.0
Monte-Carlo simulation
Process development
Line balancing
Wire-harness assembly
url http://www.degruyter.com/view/j/hjic.2018.46.issue-2/hjic-2018-0019/hjic-2018-0019.xml?format=INT
work_keys_str_mv AT rupperttamas workermovementdiagrambasedstochasticmodelofopenpacedconveyors
AT abonyijanos workermovementdiagrambasedstochasticmodelofopenpacedconveyors