Practicality of Tricone Bit Wear Condition Assessment

A practical bit condition monitoring system is a necessary component of autonomous drilling. Tricone bits are widely used in blasthole drilling in mining. Bits experience a variety of wear mechanisms during the operation and rolling element failure is the dominant catastrophic failure mode of tricon...

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Main Authors: Hamed Rafezi, Ferri Hassani, Guney Guven Yapici
Format: Article
Language:English
Published: Cambridge University Press 2020-01-01
Series:Experimental Results
Subjects:
Online Access:https://www.cambridge.org/core/product/identifier/S2516712X20000428/type/journal_article
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author Hamed Rafezi
Ferri Hassani
Guney Guven Yapici
author_facet Hamed Rafezi
Ferri Hassani
Guney Guven Yapici
author_sort Hamed Rafezi
collection DOAJ
description A practical bit condition monitoring system is a necessary component of autonomous drilling. Tricone bits are widely used in blasthole drilling in mining. Bits experience a variety of wear mechanisms during the operation and rolling element failure is the dominant catastrophic failure mode of tricone bits. Bit lifetime and performance significantly vary based on the working condition and the critical components of the bit i.e. rolling elements, are invisible to the direct condition monitoring systems. At McGill University, extensive research work is conducted to develop an indirect bit condition monitoring and failure prediction approach relying on the vibration signals and the technology is currently patent pending. This article presents real-world experimental evidence to show the unreliability of conservative bit changing strategy based on the bit operation life or drop in the rate of penetration (ROP) and ineffectiveness of direct wear monitoring techniques to cover the dominant failure mode.
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spelling doaj.art-70e181d477a2416d9fa9577d6990b3932023-03-09T12:34:21ZengCambridge University PressExperimental Results2516-712X2020-01-01110.1017/exp.2020.42Practicality of Tricone Bit Wear Condition AssessmentHamed Rafezihttps://orcid.org/0000-0002-0981-9173Ferri Hassani0Guney Guven Yapici1Department of Mining and Materials Engineering, McGill University, Montreal, QC H3A 2A7, CanadaOzyegin University, Mechanical Engineering, Nisantepe Mh. Orman Sk. No:34-36, Istanbul, Turkey, 34794A practical bit condition monitoring system is a necessary component of autonomous drilling. Tricone bits are widely used in blasthole drilling in mining. Bits experience a variety of wear mechanisms during the operation and rolling element failure is the dominant catastrophic failure mode of tricone bits. Bit lifetime and performance significantly vary based on the working condition and the critical components of the bit i.e. rolling elements, are invisible to the direct condition monitoring systems. At McGill University, extensive research work is conducted to develop an indirect bit condition monitoring and failure prediction approach relying on the vibration signals and the technology is currently patent pending. This article presents real-world experimental evidence to show the unreliability of conservative bit changing strategy based on the bit operation life or drop in the rate of penetration (ROP) and ineffectiveness of direct wear monitoring techniques to cover the dominant failure mode.https://www.cambridge.org/core/product/identifier/S2516712X20000428/type/journal_articleMiningDrillingTricone BitWear Condition MonitoringFailure Prediction
spellingShingle Hamed Rafezi
Ferri Hassani
Guney Guven Yapici
Practicality of Tricone Bit Wear Condition Assessment
Experimental Results
Mining
Drilling
Tricone Bit
Wear Condition Monitoring
Failure Prediction
title Practicality of Tricone Bit Wear Condition Assessment
title_full Practicality of Tricone Bit Wear Condition Assessment
title_fullStr Practicality of Tricone Bit Wear Condition Assessment
title_full_unstemmed Practicality of Tricone Bit Wear Condition Assessment
title_short Practicality of Tricone Bit Wear Condition Assessment
title_sort practicality of tricone bit wear condition assessment
topic Mining
Drilling
Tricone Bit
Wear Condition Monitoring
Failure Prediction
url https://www.cambridge.org/core/product/identifier/S2516712X20000428/type/journal_article
work_keys_str_mv AT hamedrafezi practicalityoftriconebitwearconditionassessment
AT ferrihassani practicalityoftriconebitwearconditionassessment
AT guneyguvenyapici practicalityoftriconebitwearconditionassessment