Exploring Macroporosity of Additively Manufactured Titanium Metamaterials for Bone Regeneration with Quality by Design: A Systematic Literature Review

Additive manufacturing facilitates the design of porous metal implants with detailed internal architecture. A rationally designed porous structure can provide to biocompatible titanium alloys biomimetic mechanical and biological properties for bone regeneration. However, increased porosity results i...

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Main Authors: Daniel Martinez-Marquez, Ylva Delmar, Shoujin Sun, Rodney A. Stewart
Format: Article
Language:English
Published: MDPI AG 2020-10-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/13/21/4794
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author Daniel Martinez-Marquez
Ylva Delmar
Shoujin Sun
Rodney A. Stewart
author_facet Daniel Martinez-Marquez
Ylva Delmar
Shoujin Sun
Rodney A. Stewart
author_sort Daniel Martinez-Marquez
collection DOAJ
description Additive manufacturing facilitates the design of porous metal implants with detailed internal architecture. A rationally designed porous structure can provide to biocompatible titanium alloys biomimetic mechanical and biological properties for bone regeneration. However, increased porosity results in decreased material strength. The porosity and pore sizes that are ideal for porous implants are still controversial in the literature, complicating the justification of a design decision. Recently, metallic porous biomaterials have been proposed for load-bearing applications beyond surface coatings. This recent science lacks standards, but the Quality by Design (QbD) system can assist the design process in a systematic way. This study used the QbD system to explore the Quality Target Product Profile and Ideal Quality Attributes of additively manufactured titanium porous scaffolds for bone regeneration with a biomimetic approach. For this purpose, a total of 807 experimental results extracted from 50 different studies were benchmarked against proposed target values based on bone properties, governmental regulations, and scientific research relevant to bone implants. The scaffold properties such as unit cell geometry, pore size, porosity, compressive strength, and fatigue strength were studied. The results of this study may help future research to effectively direct the design process under the QbD system.
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spelling doaj.art-710a5b07b75c43df8e234e78ad6f99df2023-11-20T18:42:07ZengMDPI AGMaterials1996-19442020-10-011321479410.3390/ma13214794Exploring Macroporosity of Additively Manufactured Titanium Metamaterials for Bone Regeneration with Quality by Design: A Systematic Literature ReviewDaniel Martinez-Marquez0Ylva Delmar1Shoujin Sun2Rodney A. Stewart3School of Engineering and Built Environment, Griffith University, Gold Coast, QLD 4222, AustraliaSchool of Engineering and Built Environment, Griffith University, Gold Coast, QLD 4222, AustraliaSchool of Engineering and Built Environment, Griffith University, Gold Coast, QLD 4222, AustraliaSchool of Engineering and Built Environment, Griffith University, Gold Coast, QLD 4222, AustraliaAdditive manufacturing facilitates the design of porous metal implants with detailed internal architecture. A rationally designed porous structure can provide to biocompatible titanium alloys biomimetic mechanical and biological properties for bone regeneration. However, increased porosity results in decreased material strength. The porosity and pore sizes that are ideal for porous implants are still controversial in the literature, complicating the justification of a design decision. Recently, metallic porous biomaterials have been proposed for load-bearing applications beyond surface coatings. This recent science lacks standards, but the Quality by Design (QbD) system can assist the design process in a systematic way. This study used the QbD system to explore the Quality Target Product Profile and Ideal Quality Attributes of additively manufactured titanium porous scaffolds for bone regeneration with a biomimetic approach. For this purpose, a total of 807 experimental results extracted from 50 different studies were benchmarked against proposed target values based on bone properties, governmental regulations, and scientific research relevant to bone implants. The scaffold properties such as unit cell geometry, pore size, porosity, compressive strength, and fatigue strength were studied. The results of this study may help future research to effectively direct the design process under the QbD system.https://www.mdpi.com/1996-1944/13/21/4794porous implantsbone implantsmetamaterialstitaniummechanical propertiespore size
spellingShingle Daniel Martinez-Marquez
Ylva Delmar
Shoujin Sun
Rodney A. Stewart
Exploring Macroporosity of Additively Manufactured Titanium Metamaterials for Bone Regeneration with Quality by Design: A Systematic Literature Review
Materials
porous implants
bone implants
metamaterials
titanium
mechanical properties
pore size
title Exploring Macroporosity of Additively Manufactured Titanium Metamaterials for Bone Regeneration with Quality by Design: A Systematic Literature Review
title_full Exploring Macroporosity of Additively Manufactured Titanium Metamaterials for Bone Regeneration with Quality by Design: A Systematic Literature Review
title_fullStr Exploring Macroporosity of Additively Manufactured Titanium Metamaterials for Bone Regeneration with Quality by Design: A Systematic Literature Review
title_full_unstemmed Exploring Macroporosity of Additively Manufactured Titanium Metamaterials for Bone Regeneration with Quality by Design: A Systematic Literature Review
title_short Exploring Macroporosity of Additively Manufactured Titanium Metamaterials for Bone Regeneration with Quality by Design: A Systematic Literature Review
title_sort exploring macroporosity of additively manufactured titanium metamaterials for bone regeneration with quality by design a systematic literature review
topic porous implants
bone implants
metamaterials
titanium
mechanical properties
pore size
url https://www.mdpi.com/1996-1944/13/21/4794
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