Wear Behaviour Analysis of Heat Treated A356 Composite with Copper and Copper-Coated Zinc as Reinforcements

The present study reflects on the wear behaviour characteristics of A356 composite with trace addition of copper and copper-coated zinc as reinforcements. Dry sliding wear tests were conducted on fabricated as-cast and heat treated composites by varying load of 20-60 N under constant sliding speed o...

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Main Authors: K. Nithesh, Sharma Sathyashankara, Nayak Rajesh, M.C. GowriShankar, B.M. Karthik, Srinivas Doddapaneni
Format: Article
Language:English
Published: Associação Brasileira de Metalurgia e Materiais (ABM); Associação Brasileira de Cerâmica (ABC); Associação Brasileira de Polímeros (ABPol) 2023-11-01
Series:Materials Research
Subjects:
Online Access:http://www.scielo.br/scielo.php?script=sci_arttext&pid=S1516-14392023000100312&lng=en&tlng=en
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author K. Nithesh
Sharma Sathyashankara
Nayak Rajesh
M.C. GowriShankar
B.M. Karthik
Srinivas Doddapaneni
author_facet K. Nithesh
Sharma Sathyashankara
Nayak Rajesh
M.C. GowriShankar
B.M. Karthik
Srinivas Doddapaneni
author_sort K. Nithesh
collection DOAJ
description The present study reflects on the wear behaviour characteristics of A356 composite with trace addition of copper and copper-coated zinc as reinforcements. Dry sliding wear tests were conducted on fabricated as-cast and heat treated composites by varying load of 20-60 N under constant sliding speed of 1 m/s and sliding distance of 3000 m. Results confirmed that copper-coated zinc was successfully introduced as reinforcement into A356 matrix using two-step casting method. Scanning Electron Microscope (SEM) images confirmed the presence and homogeneous distribution of the added reinforcements in the matrix. T6 treatment with addition of Cu reinforcement facilitated age hardening showing 121% hardness improvement compared to as-cast matrix A356. At lower loads, wear results showed 117-134% enhanced wear resistance in composite reinforced with 1 wt.% Cu and aging at 100°C. However at higher loads, 153-210% improvement in wear resistance was observed. Overall, copper and Cu-coated zinc reinforced composite along with T6 treatment exhibited significant improvement in hardness wear property compared to as-cast matrix A356 alloy.
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publishDate 2023-11-01
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spelling doaj.art-711e1ce511814f57a3ac2f983bc9d76e2023-11-14T07:51:53ZengAssociação Brasileira de Metalurgia e Materiais (ABM); Associação Brasileira de Cerâmica (ABC); Associação Brasileira de Polímeros (ABPol)Materials Research1516-14392023-11-012610.1590/1980-5373-mr-2023-0225Wear Behaviour Analysis of Heat Treated A356 Composite with Copper and Copper-Coated Zinc as ReinforcementsK. Nitheshhttps://orcid.org/0009-0006-6843-5184Sharma Sathyashankarahttps://orcid.org/0000-0001-8995-1563Nayak Rajeshhttps://orcid.org/0000-0002-7754-5151M.C. GowriShankarhttps://orcid.org/0000-0001-9951-800XB.M. Karthikhttps://orcid.org/0000-0002-5769-9874Srinivas Doddapanenihttps://orcid.org/0000-0003-0573-7477The present study reflects on the wear behaviour characteristics of A356 composite with trace addition of copper and copper-coated zinc as reinforcements. Dry sliding wear tests were conducted on fabricated as-cast and heat treated composites by varying load of 20-60 N under constant sliding speed of 1 m/s and sliding distance of 3000 m. Results confirmed that copper-coated zinc was successfully introduced as reinforcement into A356 matrix using two-step casting method. Scanning Electron Microscope (SEM) images confirmed the presence and homogeneous distribution of the added reinforcements in the matrix. T6 treatment with addition of Cu reinforcement facilitated age hardening showing 121% hardness improvement compared to as-cast matrix A356. At lower loads, wear results showed 117-134% enhanced wear resistance in composite reinforced with 1 wt.% Cu and aging at 100°C. However at higher loads, 153-210% improvement in wear resistance was observed. Overall, copper and Cu-coated zinc reinforced composite along with T6 treatment exhibited significant improvement in hardness wear property compared to as-cast matrix A356 alloy.http://www.scielo.br/scielo.php?script=sci_arttext&pid=S1516-14392023000100312&lng=en&tlng=enA356 alloyAluminum Matrix Composite (AMC)Age hardeningCopper-coated zinc reinforcements
spellingShingle K. Nithesh
Sharma Sathyashankara
Nayak Rajesh
M.C. GowriShankar
B.M. Karthik
Srinivas Doddapaneni
Wear Behaviour Analysis of Heat Treated A356 Composite with Copper and Copper-Coated Zinc as Reinforcements
Materials Research
A356 alloy
Aluminum Matrix Composite (AMC)
Age hardening
Copper-coated zinc reinforcements
title Wear Behaviour Analysis of Heat Treated A356 Composite with Copper and Copper-Coated Zinc as Reinforcements
title_full Wear Behaviour Analysis of Heat Treated A356 Composite with Copper and Copper-Coated Zinc as Reinforcements
title_fullStr Wear Behaviour Analysis of Heat Treated A356 Composite with Copper and Copper-Coated Zinc as Reinforcements
title_full_unstemmed Wear Behaviour Analysis of Heat Treated A356 Composite with Copper and Copper-Coated Zinc as Reinforcements
title_short Wear Behaviour Analysis of Heat Treated A356 Composite with Copper and Copper-Coated Zinc as Reinforcements
title_sort wear behaviour analysis of heat treated a356 composite with copper and copper coated zinc as reinforcements
topic A356 alloy
Aluminum Matrix Composite (AMC)
Age hardening
Copper-coated zinc reinforcements
url http://www.scielo.br/scielo.php?script=sci_arttext&pid=S1516-14392023000100312&lng=en&tlng=en
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AT nayakrajesh wearbehaviouranalysisofheattreateda356compositewithcopperandcoppercoatedzincasreinforcements
AT mcgowrishankar wearbehaviouranalysisofheattreateda356compositewithcopperandcoppercoatedzincasreinforcements
AT bmkarthik wearbehaviouranalysisofheattreateda356compositewithcopperandcoppercoatedzincasreinforcements
AT srinivasdoddapaneni wearbehaviouranalysisofheattreateda356compositewithcopperandcoppercoatedzincasreinforcements