Study on the Effect of Three Types of Calcium Sulfate on the Early Hydration and Workability of Self-Compacting Repair Mortar

Despite having a high early mechanical strength and using sulfoaluminate cement as the primary cementitious material, self-compacting repair mortar (SCRM) suffers from rapid hydration rates leading to construction time constraints. This study examined how several forms of calcium sulfate, including...

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Main Authors: Hao Ding, Xuepeng Shen, Aili Chen, Rulin Gu, Ying Fang, Dongxu Li
Format: Article
Language:English
Published: MDPI AG 2023-08-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/16/16/5648
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author Hao Ding
Xuepeng Shen
Aili Chen
Rulin Gu
Ying Fang
Dongxu Li
author_facet Hao Ding
Xuepeng Shen
Aili Chen
Rulin Gu
Ying Fang
Dongxu Li
author_sort Hao Ding
collection DOAJ
description Despite having a high early mechanical strength and using sulfoaluminate cement as the primary cementitious material, self-compacting repair mortar (SCRM) suffers from rapid hydration rates leading to construction time constraints. This study examined how several forms of calcium sulfate, including hemihydrate gypsum, anhydrite, and dihydrate gypsum, affected SCRM’s workability, hydration process, and microstructure. The outcomes demonstrated that adding hemihydrate gypsum sped up SCRM’s early hydration rate and boosted its expansion rate. For a cement with 8% hemihydrate gypsum, 6 h after adding the water, the flexural strength and compressive strength increased by 39.02% and 34.08%, respectively. The hydration rate of SCRM can be efficiently delayed by dihydrate gypsum, although the result is subpar. The material exhibited the lowest fluidity loss in 20 min, the setting time was extended, and the 28-day flexural and compressive strengths were raised by 26.56% and 28.08%, respectively, after adding 8 percent anhydrite.
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spelling doaj.art-71701bc9aca346449272385d76cc846f2023-11-19T02:00:39ZengMDPI AGMaterials1996-19442023-08-011616564810.3390/ma16165648Study on the Effect of Three Types of Calcium Sulfate on the Early Hydration and Workability of Self-Compacting Repair MortarHao Ding0Xuepeng Shen1Aili Chen2Rulin Gu3Ying Fang4Dongxu Li5College of Materials Science and Engineering, Nanjing Tech University, Nanjing 210009, ChinaCollege of Materials Science and Engineering, Nanjing Tech University, Nanjing 210009, ChinaNanjing Kunchang New Material Co., Ltd., Nanjing 210000, ChinaNanjing Kunchang New Material Co., Ltd., Nanjing 210000, ChinaCollege of Materials Science and Engineering, Nanjing Tech University, Nanjing 210009, ChinaCollege of Materials Science and Engineering, Nanjing Tech University, Nanjing 210009, ChinaDespite having a high early mechanical strength and using sulfoaluminate cement as the primary cementitious material, self-compacting repair mortar (SCRM) suffers from rapid hydration rates leading to construction time constraints. This study examined how several forms of calcium sulfate, including hemihydrate gypsum, anhydrite, and dihydrate gypsum, affected SCRM’s workability, hydration process, and microstructure. The outcomes demonstrated that adding hemihydrate gypsum sped up SCRM’s early hydration rate and boosted its expansion rate. For a cement with 8% hemihydrate gypsum, 6 h after adding the water, the flexural strength and compressive strength increased by 39.02% and 34.08%, respectively. The hydration rate of SCRM can be efficiently delayed by dihydrate gypsum, although the result is subpar. The material exhibited the lowest fluidity loss in 20 min, the setting time was extended, and the 28-day flexural and compressive strengths were raised by 26.56% and 28.08%, respectively, after adding 8 percent anhydrite.https://www.mdpi.com/1996-1944/16/16/5648repair mortarcalcium sulfateettringitecement
spellingShingle Hao Ding
Xuepeng Shen
Aili Chen
Rulin Gu
Ying Fang
Dongxu Li
Study on the Effect of Three Types of Calcium Sulfate on the Early Hydration and Workability of Self-Compacting Repair Mortar
Materials
repair mortar
calcium sulfate
ettringite
cement
title Study on the Effect of Three Types of Calcium Sulfate on the Early Hydration and Workability of Self-Compacting Repair Mortar
title_full Study on the Effect of Three Types of Calcium Sulfate on the Early Hydration and Workability of Self-Compacting Repair Mortar
title_fullStr Study on the Effect of Three Types of Calcium Sulfate on the Early Hydration and Workability of Self-Compacting Repair Mortar
title_full_unstemmed Study on the Effect of Three Types of Calcium Sulfate on the Early Hydration and Workability of Self-Compacting Repair Mortar
title_short Study on the Effect of Three Types of Calcium Sulfate on the Early Hydration and Workability of Self-Compacting Repair Mortar
title_sort study on the effect of three types of calcium sulfate on the early hydration and workability of self compacting repair mortar
topic repair mortar
calcium sulfate
ettringite
cement
url https://www.mdpi.com/1996-1944/16/16/5648
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