Optical Methods of Error Detection in Additive Manufacturing: A Literature Review

Additive Manufacturing (AM) has been a growing industry, specifically when trying to mass produce products more cheaply and efficiently. However, there are too many current setbacks for AM to replace traditional production methods. One of the major problems with 3D printing is the high error rate co...

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Main Authors: Brianna Wylie, Carl Moore
Format: Article
Language:English
Published: MDPI AG 2023-04-01
Series:Journal of Manufacturing and Materials Processing
Subjects:
Online Access:https://www.mdpi.com/2504-4494/7/3/80
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author Brianna Wylie
Carl Moore
author_facet Brianna Wylie
Carl Moore
author_sort Brianna Wylie
collection DOAJ
description Additive Manufacturing (AM) has been a growing industry, specifically when trying to mass produce products more cheaply and efficiently. However, there are too many current setbacks for AM to replace traditional production methods. One of the major problems with 3D printing is the high error rate compared to other forms of production. These high error rates lead to wasted material and valuable time. Furthermore, even when parts do not result in total failure, the outcome can often be less than desirable, with minor misprints or porosity causing weaknesses in the product. To help mitigate error and better understand the quality of a given print, the field of AM monitoring in research has been ever-growing. This paper looks through the literature on two AM processes: fused deposition modeling (FDM) and laser bed powder fusion (LBPF) printers, to see the current process monitoring architecture. The review focuses on the optical monitoring of 3D printing and separates the studies by type of camera. This review then summarizes specific trends in literature, points out the current limitations of the field of research, and finally suggests architecture and research focuses that will help forward the process monitoring field.
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spelling doaj.art-717ac17a5ca24876ba1e709095f408752023-11-18T11:05:14ZengMDPI AGJournal of Manufacturing and Materials Processing2504-44942023-04-01738010.3390/jmmp7030080Optical Methods of Error Detection in Additive Manufacturing: A Literature ReviewBrianna Wylie0Carl Moore1Department of Mechanical Engineering, Florida A&M University, CISCOR Lab, FAMU-FSU College of Engineering, Tallahassee, FL 32310, USADepartment of Mechanical Engineering, Florida A&M University, CISCOR Lab, FAMU-FSU College of Engineering, Tallahassee, FL 32310, USAAdditive Manufacturing (AM) has been a growing industry, specifically when trying to mass produce products more cheaply and efficiently. However, there are too many current setbacks for AM to replace traditional production methods. One of the major problems with 3D printing is the high error rate compared to other forms of production. These high error rates lead to wasted material and valuable time. Furthermore, even when parts do not result in total failure, the outcome can often be less than desirable, with minor misprints or porosity causing weaknesses in the product. To help mitigate error and better understand the quality of a given print, the field of AM monitoring in research has been ever-growing. This paper looks through the literature on two AM processes: fused deposition modeling (FDM) and laser bed powder fusion (LBPF) printers, to see the current process monitoring architecture. The review focuses on the optical monitoring of 3D printing and separates the studies by type of camera. This review then summarizes specific trends in literature, points out the current limitations of the field of research, and finally suggests architecture and research focuses that will help forward the process monitoring field.https://www.mdpi.com/2504-4494/7/3/80additive manufacturing3D Printingartificial intelligenceoptical monitoringliterature review
spellingShingle Brianna Wylie
Carl Moore
Optical Methods of Error Detection in Additive Manufacturing: A Literature Review
Journal of Manufacturing and Materials Processing
additive manufacturing
3D Printing
artificial intelligence
optical monitoring
literature review
title Optical Methods of Error Detection in Additive Manufacturing: A Literature Review
title_full Optical Methods of Error Detection in Additive Manufacturing: A Literature Review
title_fullStr Optical Methods of Error Detection in Additive Manufacturing: A Literature Review
title_full_unstemmed Optical Methods of Error Detection in Additive Manufacturing: A Literature Review
title_short Optical Methods of Error Detection in Additive Manufacturing: A Literature Review
title_sort optical methods of error detection in additive manufacturing a literature review
topic additive manufacturing
3D Printing
artificial intelligence
optical monitoring
literature review
url https://www.mdpi.com/2504-4494/7/3/80
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