A J-Type Air-Cooled Battery Thermal Management System Design and Optimization Based on the Electro-Thermal Coupled Model

Air-cooled battery thermal management system (BTMS) is a widely adopted temperature control strategy for lithium-ion batteries. However, a battery pack with this type of BTMS typically suffers from high temperatures and large temperature differences (∆T). To address this issue, this study conducted...

Full description

Bibliographic Details
Main Authors: Hao Fan, Lan Wang, Wei Chen, Bin Liu, Pengxin Wang
Format: Article
Language:English
Published: MDPI AG 2023-08-01
Series:Energies
Subjects:
Online Access:https://www.mdpi.com/1996-1073/16/16/5962
_version_ 1797584900226809856
author Hao Fan
Lan Wang
Wei Chen
Bin Liu
Pengxin Wang
author_facet Hao Fan
Lan Wang
Wei Chen
Bin Liu
Pengxin Wang
author_sort Hao Fan
collection DOAJ
description Air-cooled battery thermal management system (BTMS) is a widely adopted temperature control strategy for lithium-ion batteries. However, a battery pack with this type of BTMS typically suffers from high temperatures and large temperature differences (∆T). To address this issue, this study conducted an electro-thermal coupled model to optimize the flow channel structure for reducing the maximum temperature (T<sub>max</sub>) and ∆T in a battery pack for a “J-type” air-cooled BTMS. The parameters required to predict battery heat generation were obtained from a single battery testing experiment. The flow and heat transfer model in a battery pack that had 24 18650 batteries was established by the Computational Fluid Dynamics software ANSYS Fluent 2020R2. The simulation results were validated by the measurement from the battery testing experiment. Using the proposed model, parameter analysis has been implemented. The flow channel structure was optimized in terms of the duct size, battery spacing, and battery arrangement for the air-cooled BTMS. The original BTMS was optimized to reduce T<sub>max</sub> and ∆T by 1.57 K and 0.80 K, respectively. This study may provide a valuable reference for designing air-cooled BTMS.
first_indexed 2024-03-10T23:58:19Z
format Article
id doaj.art-71a2885c327d4aa0806150454ce82a98
institution Directory Open Access Journal
issn 1996-1073
language English
last_indexed 2024-03-10T23:58:19Z
publishDate 2023-08-01
publisher MDPI AG
record_format Article
series Energies
spelling doaj.art-71a2885c327d4aa0806150454ce82a982023-11-19T00:56:44ZengMDPI AGEnergies1996-10732023-08-011616596210.3390/en16165962A J-Type Air-Cooled Battery Thermal Management System Design and Optimization Based on the Electro-Thermal Coupled ModelHao Fan0Lan Wang1Wei Chen2Bin Liu3Pengxin Wang4School of Mechanical Engineering, Shijiazhuang Tiedao University, Shijiazhuang 050000, ChinaSchool of Mechanical Engineering, Shijiazhuang Tiedao University, Shijiazhuang 050000, ChinaSchool of Mechanical Engineering, Shijiazhuang Tiedao University, Shijiazhuang 050000, ChinaSchool of Mechanical Engineering, Shijiazhuang Tiedao University, Shijiazhuang 050000, ChinaSchool of Mechanical Engineering, Shijiazhuang Tiedao University, Shijiazhuang 050000, ChinaAir-cooled battery thermal management system (BTMS) is a widely adopted temperature control strategy for lithium-ion batteries. However, a battery pack with this type of BTMS typically suffers from high temperatures and large temperature differences (∆T). To address this issue, this study conducted an electro-thermal coupled model to optimize the flow channel structure for reducing the maximum temperature (T<sub>max</sub>) and ∆T in a battery pack for a “J-type” air-cooled BTMS. The parameters required to predict battery heat generation were obtained from a single battery testing experiment. The flow and heat transfer model in a battery pack that had 24 18650 batteries was established by the Computational Fluid Dynamics software ANSYS Fluent 2020R2. The simulation results were validated by the measurement from the battery testing experiment. Using the proposed model, parameter analysis has been implemented. The flow channel structure was optimized in terms of the duct size, battery spacing, and battery arrangement for the air-cooled BTMS. The original BTMS was optimized to reduce T<sub>max</sub> and ∆T by 1.57 K and 0.80 K, respectively. This study may provide a valuable reference for designing air-cooled BTMS.https://www.mdpi.com/1996-1073/16/16/5962cylindrical lithium-ion batteryelectro-thermal coupledair-cooled battery thermal management system
spellingShingle Hao Fan
Lan Wang
Wei Chen
Bin Liu
Pengxin Wang
A J-Type Air-Cooled Battery Thermal Management System Design and Optimization Based on the Electro-Thermal Coupled Model
Energies
cylindrical lithium-ion battery
electro-thermal coupled
air-cooled battery thermal management system
title A J-Type Air-Cooled Battery Thermal Management System Design and Optimization Based on the Electro-Thermal Coupled Model
title_full A J-Type Air-Cooled Battery Thermal Management System Design and Optimization Based on the Electro-Thermal Coupled Model
title_fullStr A J-Type Air-Cooled Battery Thermal Management System Design and Optimization Based on the Electro-Thermal Coupled Model
title_full_unstemmed A J-Type Air-Cooled Battery Thermal Management System Design and Optimization Based on the Electro-Thermal Coupled Model
title_short A J-Type Air-Cooled Battery Thermal Management System Design and Optimization Based on the Electro-Thermal Coupled Model
title_sort j type air cooled battery thermal management system design and optimization based on the electro thermal coupled model
topic cylindrical lithium-ion battery
electro-thermal coupled
air-cooled battery thermal management system
url https://www.mdpi.com/1996-1073/16/16/5962
work_keys_str_mv AT haofan ajtypeaircooledbatterythermalmanagementsystemdesignandoptimizationbasedontheelectrothermalcoupledmodel
AT lanwang ajtypeaircooledbatterythermalmanagementsystemdesignandoptimizationbasedontheelectrothermalcoupledmodel
AT weichen ajtypeaircooledbatterythermalmanagementsystemdesignandoptimizationbasedontheelectrothermalcoupledmodel
AT binliu ajtypeaircooledbatterythermalmanagementsystemdesignandoptimizationbasedontheelectrothermalcoupledmodel
AT pengxinwang ajtypeaircooledbatterythermalmanagementsystemdesignandoptimizationbasedontheelectrothermalcoupledmodel
AT haofan jtypeaircooledbatterythermalmanagementsystemdesignandoptimizationbasedontheelectrothermalcoupledmodel
AT lanwang jtypeaircooledbatterythermalmanagementsystemdesignandoptimizationbasedontheelectrothermalcoupledmodel
AT weichen jtypeaircooledbatterythermalmanagementsystemdesignandoptimizationbasedontheelectrothermalcoupledmodel
AT binliu jtypeaircooledbatterythermalmanagementsystemdesignandoptimizationbasedontheelectrothermalcoupledmodel
AT pengxinwang jtypeaircooledbatterythermalmanagementsystemdesignandoptimizationbasedontheelectrothermalcoupledmodel