Advancing Die Design and Optimization through the Combination Approach: A Focus on Spring-back Compensation
This study explores the geometrical deviations that occur in cold stamping, which are caused by the spring-back effects in elastic metals after forming. The primary aim is to introduce and assess the Combination Approach. This approach seamlessly integrates the Displacement Adjustment and Spring For...
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| Format: | Article |
| Language: | English |
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Ram Arti Publishers
2024-04-01
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| Series: | International Journal of Mathematical, Engineering and Management Sciences |
| Subjects: | |
| Online Access: | https://www.ijmems.in/cms/storage/app/public/uploads/volumes/11-IJMEMS-23-0503-9-2-205-223-2024.pdf |
| _version_ | 1797300504094572544 |
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| author | Agus Dwi Anggono Waluyo Adi Siswanto Badrul Omar Agus Yulianto |
| author_facet | Agus Dwi Anggono Waluyo Adi Siswanto Badrul Omar Agus Yulianto |
| author_sort | Agus Dwi Anggono |
| collection | DOAJ |
| description | This study explores the geometrical deviations that occur in cold stamping, which are caused by the spring-back effects in elastic metals after forming. The primary aim is to introduce and assess the Combination Approach. This approach seamlessly integrates the Displacement Adjustment and Spring Forward methods for die compensation. This multi-stage process meticulously corrects dimensional errors and effectively reduces spring back through iterative processes. Using the NUMISHEET model, numerical simulations have shown a significant reduction in spring back errors, with up to a 55% reduction achieved with optimized die surfaces after five iterations. The proposed Combination Approach improves the accuracy of die design and contributes significantly to the stamping industry by incorporating established techniques within finite element software. This research broadens the scope of die compensation strategies, creating new opportunities for achieving precise die design in stamping. |
| first_indexed | 2024-03-07T23:08:06Z |
| format | Article |
| id | doaj.art-71a890403e7c45958573673f76ba510c |
| institution | Directory Open Access Journal |
| issn | 2455-7749 |
| language | English |
| last_indexed | 2024-03-07T23:08:06Z |
| publishDate | 2024-04-01 |
| publisher | Ram Arti Publishers |
| record_format | Article |
| series | International Journal of Mathematical, Engineering and Management Sciences |
| spelling | doaj.art-71a890403e7c45958573673f76ba510c2024-02-21T17:22:38ZengRam Arti PublishersInternational Journal of Mathematical, Engineering and Management Sciences2455-77492024-04-0192205223https://doi.org/10.33889/IJMEMS.2024.9.2.011Advancing Die Design and Optimization through the Combination Approach: A Focus on Spring-back CompensationAgus Dwi Anggono0Waluyo Adi Siswanto1Badrul Omar2Agus Yulianto 3Department of Mechanical Engineering, Universitas Muhammadiyah Surakarta, Jawa Tengah, Indonesia.Department of Mechanical Engineering, Universitas Muhammadiyah Surakarta, Jawa Tengah, Indonesia.Department of Manufacturing Engineering, Universiti Tun Hussein Onn Malaysia, Johor, Malaysia.Department of Mechanical Engineering, Universitas Muhammadiyah Surakarta, Jawa Tengah, Indonesia.This study explores the geometrical deviations that occur in cold stamping, which are caused by the spring-back effects in elastic metals after forming. The primary aim is to introduce and assess the Combination Approach. This approach seamlessly integrates the Displacement Adjustment and Spring Forward methods for die compensation. This multi-stage process meticulously corrects dimensional errors and effectively reduces spring back through iterative processes. Using the NUMISHEET model, numerical simulations have shown a significant reduction in spring back errors, with up to a 55% reduction achieved with optimized die surfaces after five iterations. The proposed Combination Approach improves the accuracy of die design and contributes significantly to the stamping industry by incorporating established techniques within finite element software. This research broadens the scope of die compensation strategies, creating new opportunities for achieving precise die design in stamping.https://www.ijmems.in/cms/storage/app/public/uploads/volumes/11-IJMEMS-23-0503-9-2-205-223-2024.pdfgeometrical deviationspring-backcombination approachdie compensationstamping industries |
| spellingShingle | Agus Dwi Anggono Waluyo Adi Siswanto Badrul Omar Agus Yulianto Advancing Die Design and Optimization through the Combination Approach: A Focus on Spring-back Compensation International Journal of Mathematical, Engineering and Management Sciences geometrical deviation spring-back combination approach die compensation stamping industries |
| title | Advancing Die Design and Optimization through the Combination Approach: A Focus on Spring-back Compensation |
| title_full | Advancing Die Design and Optimization through the Combination Approach: A Focus on Spring-back Compensation |
| title_fullStr | Advancing Die Design and Optimization through the Combination Approach: A Focus on Spring-back Compensation |
| title_full_unstemmed | Advancing Die Design and Optimization through the Combination Approach: A Focus on Spring-back Compensation |
| title_short | Advancing Die Design and Optimization through the Combination Approach: A Focus on Spring-back Compensation |
| title_sort | advancing die design and optimization through the combination approach a focus on spring back compensation |
| topic | geometrical deviation spring-back combination approach die compensation stamping industries |
| url | https://www.ijmems.in/cms/storage/app/public/uploads/volumes/11-IJMEMS-23-0503-9-2-205-223-2024.pdf |
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