Analytical Models for Grain Size Determination of Metallic Coatings and Machined Surface Layers Using the Four-Point Probe Method

The grain size of a metallic coating or the surface layer after the machining of metallic parts strongly impacts corrosion and wear properties along with fatigue behavior. By measuring the combined electrical resistance of this layer and the substrate using the four-point probe method, the grain siz...

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Main Authors: Thomas Mehner, Thomas Lampke
Format: Article
Language:English
Published: MDPI AG 2023-08-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/16/17/6000
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author Thomas Mehner
Thomas Lampke
author_facet Thomas Mehner
Thomas Lampke
author_sort Thomas Mehner
collection DOAJ
description The grain size of a metallic coating or the surface layer after the machining of metallic parts strongly impacts corrosion and wear properties along with fatigue behavior. By measuring the combined electrical resistance of this layer and the substrate using the four-point probe method, the grain size of the layer can be determined. For different grain shapes, models are derived based on an analytical approach. The parameters in the models can be determined by appropriate calibration measurements. As a result, the grain sizes can be determined quickly with a non-destructive method, which can be applied to ensure consistent coating or machining results as part of quality control routines in industrial processes.
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spelling doaj.art-71f7178269f04a3abf9083c0d1d7da3e2023-11-19T08:28:55ZengMDPI AGMaterials1996-19442023-08-011617600010.3390/ma16176000Analytical Models for Grain Size Determination of Metallic Coatings and Machined Surface Layers Using the Four-Point Probe MethodThomas Mehner0Thomas Lampke1Materials and Surface Engineering, Institute of Materials Science and Engineering, Chemnitz University of Technology, Erfenschlager Str. 73, D-09125 Chemnitz, GermanyMaterials and Surface Engineering, Institute of Materials Science and Engineering, Chemnitz University of Technology, Erfenschlager Str. 73, D-09125 Chemnitz, GermanyThe grain size of a metallic coating or the surface layer after the machining of metallic parts strongly impacts corrosion and wear properties along with fatigue behavior. By measuring the combined electrical resistance of this layer and the substrate using the four-point probe method, the grain size of the layer can be determined. For different grain shapes, models are derived based on an analytical approach. The parameters in the models can be determined by appropriate calibration measurements. As a result, the grain sizes can be determined quickly with a non-destructive method, which can be applied to ensure consistent coating or machining results as part of quality control routines in industrial processes.https://www.mdpi.com/1996-1944/16/17/6000electrical resistanceelectrical resistivityelectrical conductivitygrain sizeanalytical modelfour-point probe method
spellingShingle Thomas Mehner
Thomas Lampke
Analytical Models for Grain Size Determination of Metallic Coatings and Machined Surface Layers Using the Four-Point Probe Method
Materials
electrical resistance
electrical resistivity
electrical conductivity
grain size
analytical model
four-point probe method
title Analytical Models for Grain Size Determination of Metallic Coatings and Machined Surface Layers Using the Four-Point Probe Method
title_full Analytical Models for Grain Size Determination of Metallic Coatings and Machined Surface Layers Using the Four-Point Probe Method
title_fullStr Analytical Models for Grain Size Determination of Metallic Coatings and Machined Surface Layers Using the Four-Point Probe Method
title_full_unstemmed Analytical Models for Grain Size Determination of Metallic Coatings and Machined Surface Layers Using the Four-Point Probe Method
title_short Analytical Models for Grain Size Determination of Metallic Coatings and Machined Surface Layers Using the Four-Point Probe Method
title_sort analytical models for grain size determination of metallic coatings and machined surface layers using the four point probe method
topic electrical resistance
electrical resistivity
electrical conductivity
grain size
analytical model
four-point probe method
url https://www.mdpi.com/1996-1944/16/17/6000
work_keys_str_mv AT thomasmehner analyticalmodelsforgrainsizedeterminationofmetalliccoatingsandmachinedsurfacelayersusingthefourpointprobemethod
AT thomaslampke analyticalmodelsforgrainsizedeterminationofmetalliccoatingsandmachinedsurfacelayersusingthefourpointprobemethod