Influence of Ion Implantation on the Wear and Lifetime of Circular Saw Blades in Industrial Production of Wooden Door Frames
The paper presents the effect of nitrogen ion implantation on tool wear and tool life during the sawing of wood-based materials in the industrial production of door frames. The circular saw blades used in machining had WC-Co carbide teeth. Saw teeth were modified by ion implantation. The total impla...
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MDPI AG
2022-10-01
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| author | Jacek Wilkowski Marek Barlak Zdzisław Kwidziński Adam Wilczyński Piotr Filipczuk Marta Pędzik Marcin Drewczyński Jerzy Zagórski Bogdan Staszkiewicz Tomasz Rogoziński |
| author_facet | Jacek Wilkowski Marek Barlak Zdzisław Kwidziński Adam Wilczyński Piotr Filipczuk Marta Pędzik Marcin Drewczyński Jerzy Zagórski Bogdan Staszkiewicz Tomasz Rogoziński |
| author_sort | Jacek Wilkowski |
| collection | DOAJ |
| description | The paper presents the effect of nitrogen ion implantation on tool wear and tool life during the sawing of wood-based materials in the industrial production of door frames. The circular saw blades used in machining had WC-Co carbide teeth. Saw teeth were modified by ion implantation. The total implanted dose of nitrogen ions was 5 × 10<sup>17</sup> cm<sup>−2</sup> (2 × 2.5 × 10<sup>17</sup> cm<sup>−2</sup>) and ions were implanted at 50 kV acceleration voltage. Tool wear testing was carried out under industrial production conditions for the door frames made of wood-based materials. The wear of circular saw teeth was evaluated under an optical microscope. Based on the tool’s wear and machining distance, a mathematical linear model of the non-treated and ion-implanted tools’ life was developed using the linear least squares method. The study showed less wear of the implanted circular saw blades and a significant increase in the estimated lifetime of modified tools compared to non-treated (control) tools. At the same time, activation of the surface of the implanted circular saw teeth was observed, manifested by an increase in adhesion and the appearance of the secondary structures on the WC-Co surface. |
| first_indexed | 2024-03-09T20:47:41Z |
| format | Article |
| id | doaj.art-720e6b37103b4ae2bd56253a49e03f64 |
| institution | Directory Open Access Journal |
| issn | 2076-3417 |
| language | English |
| last_indexed | 2024-03-09T20:47:41Z |
| publishDate | 2022-10-01 |
| publisher | MDPI AG |
| record_format | Article |
| series | Applied Sciences |
| spelling | doaj.art-720e6b37103b4ae2bd56253a49e03f642023-11-23T22:40:59ZengMDPI AGApplied Sciences2076-34172022-10-0112201021110.3390/app122010211Influence of Ion Implantation on the Wear and Lifetime of Circular Saw Blades in Industrial Production of Wooden Door FramesJacek Wilkowski0Marek Barlak1Zdzisław Kwidziński2Adam Wilczyński3Piotr Filipczuk4Marta Pędzik5Marcin Drewczyński6Jerzy Zagórski7Bogdan Staszkiewicz8Tomasz Rogoziński9Department of Mechanical Processing of Wood, Institute of Wood Sciences and Furniture, Warsaw University of Life Sciences, 159 Nowoursynowska St., 02-776 Warsaw, PolandPlasma/Ion Beam Technology Division, Material Physics Department, National Centre for Nuclear Research Świerk, 7 Sołtana St., 05-400 Otwock, PolandPorta KMI Poland, 54 Szkolna St., 84-239 Bolszewo, PolandPorta KMI Poland, 54 Szkolna St., 84-239 Bolszewo, PolandPorta KMI Poland, 54 Szkolna St., 84-239 Bolszewo, PolandDepartment of Furniture Design, Faculty of Forestry and Wood Technology, Poznań University of Life Sciences, 28/32 Wojska Polskiego St., 60-627 Poznań, PolandGeneral Engineering Solutions, 96/98 Zwycięstwa Avenue, 81-451 Gdynia, PolandPlasma/Ion Beam Technology Division, Material Physics Department, National Centre for Nuclear Research Świerk, 7 Sołtana St., 05-400 Otwock, PolandPlasma/Ion Beam Technology Division, Material Physics Department, National Centre for Nuclear Research Świerk, 7 Sołtana St., 05-400 Otwock, PolandDepartment of Furniture Design, Faculty of Forestry and Wood Technology, Poznań University of Life Sciences, 28/32 Wojska Polskiego St., 60-627 Poznań, PolandThe paper presents the effect of nitrogen ion implantation on tool wear and tool life during the sawing of wood-based materials in the industrial production of door frames. The circular saw blades used in machining had WC-Co carbide teeth. Saw teeth were modified by ion implantation. The total implanted dose of nitrogen ions was 5 × 10<sup>17</sup> cm<sup>−2</sup> (2 × 2.5 × 10<sup>17</sup> cm<sup>−2</sup>) and ions were implanted at 50 kV acceleration voltage. Tool wear testing was carried out under industrial production conditions for the door frames made of wood-based materials. The wear of circular saw teeth was evaluated under an optical microscope. Based on the tool’s wear and machining distance, a mathematical linear model of the non-treated and ion-implanted tools’ life was developed using the linear least squares method. The study showed less wear of the implanted circular saw blades and a significant increase in the estimated lifetime of modified tools compared to non-treated (control) tools. At the same time, activation of the surface of the implanted circular saw teeth was observed, manifested by an increase in adhesion and the appearance of the secondary structures on the WC-Co surface.https://www.mdpi.com/2076-3417/12/20/10211tungsten carbide WC-Conitrogen ion implantationtool weartool lifewood-based materialscircular saw |
| spellingShingle | Jacek Wilkowski Marek Barlak Zdzisław Kwidziński Adam Wilczyński Piotr Filipczuk Marta Pędzik Marcin Drewczyński Jerzy Zagórski Bogdan Staszkiewicz Tomasz Rogoziński Influence of Ion Implantation on the Wear and Lifetime of Circular Saw Blades in Industrial Production of Wooden Door Frames Applied Sciences tungsten carbide WC-Co nitrogen ion implantation tool wear tool life wood-based materials circular saw |
| title | Influence of Ion Implantation on the Wear and Lifetime of Circular Saw Blades in Industrial Production of Wooden Door Frames |
| title_full | Influence of Ion Implantation on the Wear and Lifetime of Circular Saw Blades in Industrial Production of Wooden Door Frames |
| title_fullStr | Influence of Ion Implantation on the Wear and Lifetime of Circular Saw Blades in Industrial Production of Wooden Door Frames |
| title_full_unstemmed | Influence of Ion Implantation on the Wear and Lifetime of Circular Saw Blades in Industrial Production of Wooden Door Frames |
| title_short | Influence of Ion Implantation on the Wear and Lifetime of Circular Saw Blades in Industrial Production of Wooden Door Frames |
| title_sort | influence of ion implantation on the wear and lifetime of circular saw blades in industrial production of wooden door frames |
| topic | tungsten carbide WC-Co nitrogen ion implantation tool wear tool life wood-based materials circular saw |
| url | https://www.mdpi.com/2076-3417/12/20/10211 |
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