Experimental study, modeling, and parametric optimization on abrasive waterjet drilling of YSZ-coated Inconel 718 superalloy
The demand for advanced materials with exceptional mechanical and thermal properties has increased significantly in various aerospace, automotive, and power generation industries in recent years. Inconel 718 superalloy is preferred due to its exceptional strength, corrosion resistance, and elevated...
| Main Authors: | , , , , , , , , |
|---|---|
| Format: | Article |
| Language: | English |
| Published: |
Elsevier
2024-03-01
|
| Series: | Journal of Materials Research and Technology |
| Subjects: | |
| Online Access: | http://www.sciencedirect.com/science/article/pii/S2238785424004277 |
| _version_ | 1827310728314355712 |
|---|---|
| author | Balaji Vasudevan Lenin Nagarajan Natrayan L Alagar Karthick Siva Kumar Mahalingam Chander Prakash Choon Kit Chan Hitesh Panchal Md Irfanul Haque Siddiqui |
| author_facet | Balaji Vasudevan Lenin Nagarajan Natrayan L Alagar Karthick Siva Kumar Mahalingam Chander Prakash Choon Kit Chan Hitesh Panchal Md Irfanul Haque Siddiqui |
| author_sort | Balaji Vasudevan |
| collection | DOAJ |
| description | The demand for advanced materials with exceptional mechanical and thermal properties has increased significantly in various aerospace, automotive, and power generation industries in recent years. Inconel 718 superalloy is preferred due to its exceptional strength, corrosion resistance, and elevated temperature stability. However, machining Inconel 718 poses substantial challenges due to its inherent toughness, low thermal conductivity, and high work hardening rate. This study investigated the drilling performance of Yttrium Stabilized Zirconia (YSZ)-coated Inconel 718 superalloy using Abrasive Water Jet machining. The objective of this study is to comprehensively examine the effects of process parameters, such as water pressure (WP), abrasive flow rate (AFR), and stand-off distance (SOD), on the quality and efficiency of drilling YSZ-coated Inconel 718. Experimental investigations are conducted using a specially designed AWJ setup. Further, the dragon-fly optimization algorithm is proposed to identify optimal drilling process parameters to simultaneously minimize output responses like entry, exit, and erosion diameters. Comparing the proposed algorithm's performance against that of the Harmony Search and Jaya algorithms demonstrates its effectiveness. |
| first_indexed | 2024-03-07T19:09:23Z |
| format | Article |
| id | doaj.art-7213323c3f184320b68314b23b3ee018 |
| institution | Directory Open Access Journal |
| issn | 2238-7854 |
| language | English |
| last_indexed | 2024-04-24T20:04:35Z |
| publishDate | 2024-03-01 |
| publisher | Elsevier |
| record_format | Article |
| series | Journal of Materials Research and Technology |
| spelling | doaj.art-7213323c3f184320b68314b23b3ee0182024-03-24T06:58:27ZengElsevierJournal of Materials Research and Technology2238-78542024-03-012946624675Experimental study, modeling, and parametric optimization on abrasive waterjet drilling of YSZ-coated Inconel 718 superalloyBalaji Vasudevan0Lenin Nagarajan1Natrayan L2Alagar Karthick3Siva Kumar Mahalingam4Chander Prakash5Choon Kit Chan6Hitesh Panchal7Md Irfanul Haque Siddiqui8Department of Mechanical Engineering, Vel Tech Rangarajan Dr. Sagunthala R&D Institute of Science and Technology, Tamil Nadu-600 062, IndiaDepartment of Mechanical Engineering, Vel Tech Rangarajan Dr. Sagunthala R&D Institute of Science and Technology, Tamil Nadu-600 062, IndiaDepartment of Mechanical Engineering, Saveetha School of Engineering, SIMATS, Chennai, Tamil Nadu, IndiaRenewable Energy Lab, Department of Electrical and Electronics Engineering, KPR Institute of Engineering and Technology, Coimbatore-641407, Tamilnadu, India; Departamento de Quimica Organica, Universidad de Cordoba, Cordoba, Spain; Corresponding author.Department of Mechanical Engineering, Vel Tech Rangarajan Dr. Sagunthala R&D Institute of Science and Technology, Tamil Nadu-600 062, IndiaCentre for Research Impact and Outcome, Chitkara University, Rajpura-140401, Punjab, India; Faculty of Engineering and Quantity Surveying, INTI International University, Persiaran Perdana BBN, Putra Nilai, 71800 Nilai, Negeri Sembilan, Malaysia; Corresponding author. Centre for Research Impact and outcome, Chitkara University, Rajpura-140401, Punjab, India.Faculty of Engineering and Quantity Surveying, INTI International University, Persiaran Perdana BBN, Putra Nilai, 71800 Nilai, Negeri Sembilan, MalaysiaDepartment of Mechanical Engineering, Government Engineering College Patan, Gujarat, IndiaMechanical Engineering Department, College of Engineering, King Saud University, Riyadh 11451, Saudi ArabiaThe demand for advanced materials with exceptional mechanical and thermal properties has increased significantly in various aerospace, automotive, and power generation industries in recent years. Inconel 718 superalloy is preferred due to its exceptional strength, corrosion resistance, and elevated temperature stability. However, machining Inconel 718 poses substantial challenges due to its inherent toughness, low thermal conductivity, and high work hardening rate. This study investigated the drilling performance of Yttrium Stabilized Zirconia (YSZ)-coated Inconel 718 superalloy using Abrasive Water Jet machining. The objective of this study is to comprehensively examine the effects of process parameters, such as water pressure (WP), abrasive flow rate (AFR), and stand-off distance (SOD), on the quality and efficiency of drilling YSZ-coated Inconel 718. Experimental investigations are conducted using a specially designed AWJ setup. Further, the dragon-fly optimization algorithm is proposed to identify optimal drilling process parameters to simultaneously minimize output responses like entry, exit, and erosion diameters. Comparing the proposed algorithm's performance against that of the Harmony Search and Jaya algorithms demonstrates its effectiveness.http://www.sciencedirect.com/science/article/pii/S2238785424004277Inconel 718Yttrium Stabilized ZirconiaAbrasive waterjet drillingCoatingMachinabilitySurface integrity |
| spellingShingle | Balaji Vasudevan Lenin Nagarajan Natrayan L Alagar Karthick Siva Kumar Mahalingam Chander Prakash Choon Kit Chan Hitesh Panchal Md Irfanul Haque Siddiqui Experimental study, modeling, and parametric optimization on abrasive waterjet drilling of YSZ-coated Inconel 718 superalloy Journal of Materials Research and Technology Inconel 718 Yttrium Stabilized Zirconia Abrasive waterjet drilling Coating Machinability Surface integrity |
| title | Experimental study, modeling, and parametric optimization on abrasive waterjet drilling of YSZ-coated Inconel 718 superalloy |
| title_full | Experimental study, modeling, and parametric optimization on abrasive waterjet drilling of YSZ-coated Inconel 718 superalloy |
| title_fullStr | Experimental study, modeling, and parametric optimization on abrasive waterjet drilling of YSZ-coated Inconel 718 superalloy |
| title_full_unstemmed | Experimental study, modeling, and parametric optimization on abrasive waterjet drilling of YSZ-coated Inconel 718 superalloy |
| title_short | Experimental study, modeling, and parametric optimization on abrasive waterjet drilling of YSZ-coated Inconel 718 superalloy |
| title_sort | experimental study modeling and parametric optimization on abrasive waterjet drilling of ysz coated inconel 718 superalloy |
| topic | Inconel 718 Yttrium Stabilized Zirconia Abrasive waterjet drilling Coating Machinability Surface integrity |
| url | http://www.sciencedirect.com/science/article/pii/S2238785424004277 |
| work_keys_str_mv | AT balajivasudevan experimentalstudymodelingandparametricoptimizationonabrasivewaterjetdrillingofyszcoatedinconel718superalloy AT leninnagarajan experimentalstudymodelingandparametricoptimizationonabrasivewaterjetdrillingofyszcoatedinconel718superalloy AT natrayanl experimentalstudymodelingandparametricoptimizationonabrasivewaterjetdrillingofyszcoatedinconel718superalloy AT alagarkarthick experimentalstudymodelingandparametricoptimizationonabrasivewaterjetdrillingofyszcoatedinconel718superalloy AT sivakumarmahalingam experimentalstudymodelingandparametricoptimizationonabrasivewaterjetdrillingofyszcoatedinconel718superalloy AT chanderprakash experimentalstudymodelingandparametricoptimizationonabrasivewaterjetdrillingofyszcoatedinconel718superalloy AT choonkitchan experimentalstudymodelingandparametricoptimizationonabrasivewaterjetdrillingofyszcoatedinconel718superalloy AT hiteshpanchal experimentalstudymodelingandparametricoptimizationonabrasivewaterjetdrillingofyszcoatedinconel718superalloy AT mdirfanulhaquesiddiqui experimentalstudymodelingandparametricoptimizationonabrasivewaterjetdrillingofyszcoatedinconel718superalloy |