Localized Characteristics of the First Three Typical Condensation Frosting Stages in the Edge Region of a Horizontal Cold Plate

Condensation frosting usually causes a negative influence on heat exchangers employed in engineering fields. As the relationships among the first three typical condensation frosting stages in the edge regions of cold plates are still unclear, an experimental study on the localized condensation frost...

Full description

Bibliographic Details
Main Authors: Long Zhang, Mengjie Song, Christopher Yu Hang Chao, Chaobin Dang, Jun Shen
Format: Article
Language:English
Published: MDPI AG 2022-11-01
Series:Micromachines
Subjects:
Online Access:https://www.mdpi.com/2072-666X/13/11/1906
_version_ 1797467179623383040
author Long Zhang
Mengjie Song
Christopher Yu Hang Chao
Chaobin Dang
Jun Shen
author_facet Long Zhang
Mengjie Song
Christopher Yu Hang Chao
Chaobin Dang
Jun Shen
author_sort Long Zhang
collection DOAJ
description Condensation frosting usually causes a negative influence on heat exchangers employed in engineering fields. As the relationships among the first three typical condensation frosting stages in the edge regions of cold plates are still unclear, an experimental study on the localized condensation frosting characteristics in the edge region of a cold plate was conducted. The edge effects on the water droplet condensation (WDC), water droplet frozen (WDF) and frost layer growth characteristics were quantitatively investigated. The results showed that the number of droplets coalescing in the edge-affected regions was around 50% greater than in the unaffected regions. At the end of the WDC stages, the area-average equivalent contact diameter and coverage area ratio of water droplets in the edge-affected regions were 2.69 times and 11.6% greater than those in the unaffected regions under natural convection, and the corresponding values were 2.24 times and 9.9% under forced convection. Compared with the unaffected regions, the WDF stage duration in the edge-affected regions decreased by 63.6% and 95.3% under natural and forced convection, respectively. Additionally, plate-type and feather-type frost crystals were, respectively, observed in natural and forced convection. The results of this study can help in the better understanding of the condensation frosting mechanism on a cold plate, which provides guidelines for optimizing the design of heat exchanger structures and system control strategies facing frosting problems.
first_indexed 2024-03-09T18:49:58Z
format Article
id doaj.art-72163cff5143484891b44f437fa11594
institution Directory Open Access Journal
issn 2072-666X
language English
last_indexed 2024-03-09T18:49:58Z
publishDate 2022-11-01
publisher MDPI AG
record_format Article
series Micromachines
spelling doaj.art-72163cff5143484891b44f437fa115942023-11-24T05:55:01ZengMDPI AGMicromachines2072-666X2022-11-011311190610.3390/mi13111906Localized Characteristics of the First Three Typical Condensation Frosting Stages in the Edge Region of a Horizontal Cold PlateLong Zhang0Mengjie Song1Christopher Yu Hang Chao2Chaobin Dang3Jun Shen4Department of Energy and Power Engineering, School of Mechanical Engineering, Beijing Institute of Technology, Beijing 100081, ChinaDepartment of Energy and Power Engineering, School of Mechanical Engineering, Beijing Institute of Technology, Beijing 100081, ChinaDepartment of Building Environment and Energy Engineering & Department of Mechanical Engineering, The Hong Kong Polytechnic University, Hong Kong 999077, ChinaGraduate School of Engineering, University of Fukui, 3-9-1 Bunkyo, Fukui 910-8507, JapanDepartment of Energy and Power Engineering, School of Mechanical Engineering, Beijing Institute of Technology, Beijing 100081, ChinaCondensation frosting usually causes a negative influence on heat exchangers employed in engineering fields. As the relationships among the first three typical condensation frosting stages in the edge regions of cold plates are still unclear, an experimental study on the localized condensation frosting characteristics in the edge region of a cold plate was conducted. The edge effects on the water droplet condensation (WDC), water droplet frozen (WDF) and frost layer growth characteristics were quantitatively investigated. The results showed that the number of droplets coalescing in the edge-affected regions was around 50% greater than in the unaffected regions. At the end of the WDC stages, the area-average equivalent contact diameter and coverage area ratio of water droplets in the edge-affected regions were 2.69 times and 11.6% greater than those in the unaffected regions under natural convection, and the corresponding values were 2.24 times and 9.9% under forced convection. Compared with the unaffected regions, the WDF stage duration in the edge-affected regions decreased by 63.6% and 95.3% under natural and forced convection, respectively. Additionally, plate-type and feather-type frost crystals were, respectively, observed in natural and forced convection. The results of this study can help in the better understanding of the condensation frosting mechanism on a cold plate, which provides guidelines for optimizing the design of heat exchanger structures and system control strategies facing frosting problems.https://www.mdpi.com/2072-666X/13/11/1906condensation frostingedge effectdroplet size and distributionfreezing wave propagationfrost layer surface roughness
spellingShingle Long Zhang
Mengjie Song
Christopher Yu Hang Chao
Chaobin Dang
Jun Shen
Localized Characteristics of the First Three Typical Condensation Frosting Stages in the Edge Region of a Horizontal Cold Plate
Micromachines
condensation frosting
edge effect
droplet size and distribution
freezing wave propagation
frost layer surface roughness
title Localized Characteristics of the First Three Typical Condensation Frosting Stages in the Edge Region of a Horizontal Cold Plate
title_full Localized Characteristics of the First Three Typical Condensation Frosting Stages in the Edge Region of a Horizontal Cold Plate
title_fullStr Localized Characteristics of the First Three Typical Condensation Frosting Stages in the Edge Region of a Horizontal Cold Plate
title_full_unstemmed Localized Characteristics of the First Three Typical Condensation Frosting Stages in the Edge Region of a Horizontal Cold Plate
title_short Localized Characteristics of the First Three Typical Condensation Frosting Stages in the Edge Region of a Horizontal Cold Plate
title_sort localized characteristics of the first three typical condensation frosting stages in the edge region of a horizontal cold plate
topic condensation frosting
edge effect
droplet size and distribution
freezing wave propagation
frost layer surface roughness
url https://www.mdpi.com/2072-666X/13/11/1906
work_keys_str_mv AT longzhang localizedcharacteristicsofthefirstthreetypicalcondensationfrostingstagesintheedgeregionofahorizontalcoldplate
AT mengjiesong localizedcharacteristicsofthefirstthreetypicalcondensationfrostingstagesintheedgeregionofahorizontalcoldplate
AT christopheryuhangchao localizedcharacteristicsofthefirstthreetypicalcondensationfrostingstagesintheedgeregionofahorizontalcoldplate
AT chaobindang localizedcharacteristicsofthefirstthreetypicalcondensationfrostingstagesintheedgeregionofahorizontalcoldplate
AT junshen localizedcharacteristicsofthefirstthreetypicalcondensationfrostingstagesintheedgeregionofahorizontalcoldplate