Hazards That Can Affect CNC Machine Tools during Operation—An AHP Approach

CNC (computer numerically controlled) machine tools are highly advanced technological systems, used to machine parts by means of metal cutting processes. Their structure and kinematics are very complex, involving accurate coordinated motions on three to five axes. Operating CNC machine tools is a co...

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Main Authors: Sever-Gabriel Racz, Radu-Eugen Breaz, Lucian-Ionel Cioca
Format: Article
Language:English
Published: MDPI AG 2020-02-01
Series:Safety
Subjects:
Online Access:https://www.mdpi.com/2313-576X/6/1/10
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author Sever-Gabriel Racz
Radu-Eugen Breaz
Lucian-Ionel Cioca
author_facet Sever-Gabriel Racz
Radu-Eugen Breaz
Lucian-Ionel Cioca
author_sort Sever-Gabriel Racz
collection DOAJ
description CNC (computer numerically controlled) machine tools are highly advanced technological systems, used to machine parts by means of metal cutting processes. Their structure and kinematics are very complex, involving accurate coordinated motions on three to five axes. Operating CNC machine tools is a complicated process, which can easily be affected by errors. Nowadays, safety systems and devices are developed in order to make this process safer and more user friendly. Modern CNC controllers are designed to deal with obvious sources of hazards, such as overloads (by means of various sensor systems) and collisions (by checking the NC code syntax and simulating it on the machine). However, despite of these safety systems, various unwanted events still occur during machining operations on CNC machine tools. These means that there are still certain hazards, not so obvious, which can severely affect the operation of CNC machine tools. This work tries to identify and hierarchize the above-mentioned hazards by using an AHP (analytic hierarchy process) approach. The results of the AHP emphasize which hazard has the biggest influence upon the CNC machine tools operation and consequently should be avoided. The results of this work could be used by the machine tools designers to develop new safety features for the existing CNC controllers. Also, the users of the machine tools could focus some of the safety measures during the machining process upon the most significant hazards pointed by the results of the research.
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spelling doaj.art-721768e1a25b4411846c57b6b71d56672022-12-22T02:36:36ZengMDPI AGSafety2313-576X2020-02-01611010.3390/safety6010010safety6010010Hazards That Can Affect CNC Machine Tools during Operation—An AHP ApproachSever-Gabriel Racz0Radu-Eugen Breaz1Lucian-Ionel Cioca2Department of Industrial Machines and Equipment, Engineering Faculty, Lucian Blaga University of Sibiu, Victoriei 10, 550024 Sibiu, RomaniaDepartment of Industrial Machines and Equipment, Engineering Faculty, Lucian Blaga University of Sibiu, Victoriei 10, 550024 Sibiu, RomaniaDepartment of Engineering and Management, Engineering Faculty, Lucian Blaga University of Sibiu, Victoriei 10, 550024 Sibiu, RomaniaCNC (computer numerically controlled) machine tools are highly advanced technological systems, used to machine parts by means of metal cutting processes. Their structure and kinematics are very complex, involving accurate coordinated motions on three to five axes. Operating CNC machine tools is a complicated process, which can easily be affected by errors. Nowadays, safety systems and devices are developed in order to make this process safer and more user friendly. Modern CNC controllers are designed to deal with obvious sources of hazards, such as overloads (by means of various sensor systems) and collisions (by checking the NC code syntax and simulating it on the machine). However, despite of these safety systems, various unwanted events still occur during machining operations on CNC machine tools. These means that there are still certain hazards, not so obvious, which can severely affect the operation of CNC machine tools. This work tries to identify and hierarchize the above-mentioned hazards by using an AHP (analytic hierarchy process) approach. The results of the AHP emphasize which hazard has the biggest influence upon the CNC machine tools operation and consequently should be avoided. The results of this work could be used by the machine tools designers to develop new safety features for the existing CNC controllers. Also, the users of the machine tools could focus some of the safety measures during the machining process upon the most significant hazards pointed by the results of the research.https://www.mdpi.com/2313-576X/6/1/10analytic hierarchy process (ahp)computer numerical control (cnc)machine toolshazardsinaccurate setupoperationsimulation
spellingShingle Sever-Gabriel Racz
Radu-Eugen Breaz
Lucian-Ionel Cioca
Hazards That Can Affect CNC Machine Tools during Operation—An AHP Approach
Safety
analytic hierarchy process (ahp)
computer numerical control (cnc)
machine tools
hazards
inaccurate setup
operation
simulation
title Hazards That Can Affect CNC Machine Tools during Operation—An AHP Approach
title_full Hazards That Can Affect CNC Machine Tools during Operation—An AHP Approach
title_fullStr Hazards That Can Affect CNC Machine Tools during Operation—An AHP Approach
title_full_unstemmed Hazards That Can Affect CNC Machine Tools during Operation—An AHP Approach
title_short Hazards That Can Affect CNC Machine Tools during Operation—An AHP Approach
title_sort hazards that can affect cnc machine tools during operation an ahp approach
topic analytic hierarchy process (ahp)
computer numerical control (cnc)
machine tools
hazards
inaccurate setup
operation
simulation
url https://www.mdpi.com/2313-576X/6/1/10
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AT lucianionelcioca hazardsthatcanaffectcncmachinetoolsduringoperationanahpapproach