Central Composite Experiment Design (CCD)-Response Surface Method (RSM) to Optimize the Sintering Process of Ti-6Al-4V Alloy

It is widely acknowledged that the blended elemental (BE) powder metallurgy (PM) Ti6Al4V alloy attracted unusual due to its low cost and comprehensive mechanical properties. However, the high porosity and mediocre mechanical properties of traditional vacuum sintering limited its application. To achi...

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Main Authors: Jing Xia, Shaopeng Liu, Bing Zhang, Yungui Chen
Format: Article
Language:English
Published: MDPI AG 2021-01-01
Series:Metals
Subjects:
Online Access:https://www.mdpi.com/2075-4701/11/2/197
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author Jing Xia
Shaopeng Liu
Bing Zhang
Yungui Chen
author_facet Jing Xia
Shaopeng Liu
Bing Zhang
Yungui Chen
author_sort Jing Xia
collection DOAJ
description It is widely acknowledged that the blended elemental (BE) powder metallurgy (PM) Ti6Al4V alloy attracted unusual due to its low cost and comprehensive mechanical properties. However, the high porosity and mediocre mechanical properties of traditional vacuum sintering limited its application. To achieve better mechanical performance, the central composite designs (CCDs) method was employed to analyze the influence of sintering parameters, such as sintering temperature (St), heating rate (Hr), and holding time (Ht). The results indicated that St makes the most significant contribution to compressive strength and sintering density, accounting for 95.5% and 86.54% respectively. In addition, Ht makes the most significant contribution to compression ratio, which accounted for 89.35%. Through the analysis of response surface methodology (RSM), the optimum sintering parameters (St, Ht, Hr) could be considered to be 1300 °C, 148 min and 5 °C/min. In addition, verification experiments were carried out under the optimum conditions, and the experimental results were in good agreement with the predicted values, since the deviation of the predicted and experimental values was less than 4.9%. Therefore, the results of this study could certify the reliability of CCDs method, which would contribute to the development of titanium alloys with low cost and high mechanical properties.
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spelling doaj.art-724a83a18e4c4c86b2938239695f58532023-12-03T14:17:59ZengMDPI AGMetals2075-47012021-01-0111219710.3390/met11020197Central Composite Experiment Design (CCD)-Response Surface Method (RSM) to Optimize the Sintering Process of Ti-6Al-4V AlloyJing Xia0Shaopeng Liu1Bing Zhang2Yungui Chen3College of Materials Science and Engineering, Sichuan University, Chengdu 610065, ChinaCollege of Materials Science and Engineering, Sichuan University, Chengdu 610065, ChinaCollege of Materials Science and Engineering, Sichuan University, Chengdu 610065, ChinaEngineering Research Center of Alternative Energy Materials & Devices, Ministry of Education, Chengdu 610065, ChinaIt is widely acknowledged that the blended elemental (BE) powder metallurgy (PM) Ti6Al4V alloy attracted unusual due to its low cost and comprehensive mechanical properties. However, the high porosity and mediocre mechanical properties of traditional vacuum sintering limited its application. To achieve better mechanical performance, the central composite designs (CCDs) method was employed to analyze the influence of sintering parameters, such as sintering temperature (St), heating rate (Hr), and holding time (Ht). The results indicated that St makes the most significant contribution to compressive strength and sintering density, accounting for 95.5% and 86.54% respectively. In addition, Ht makes the most significant contribution to compression ratio, which accounted for 89.35%. Through the analysis of response surface methodology (RSM), the optimum sintering parameters (St, Ht, Hr) could be considered to be 1300 °C, 148 min and 5 °C/min. In addition, verification experiments were carried out under the optimum conditions, and the experimental results were in good agreement with the predicted values, since the deviation of the predicted and experimental values was less than 4.9%. Therefore, the results of this study could certify the reliability of CCDs method, which would contribute to the development of titanium alloys with low cost and high mechanical properties.https://www.mdpi.com/2075-4701/11/2/197powder metallurgycentral composite designsmicrostructuremechanical propertyANOVA
spellingShingle Jing Xia
Shaopeng Liu
Bing Zhang
Yungui Chen
Central Composite Experiment Design (CCD)-Response Surface Method (RSM) to Optimize the Sintering Process of Ti-6Al-4V Alloy
Metals
powder metallurgy
central composite designs
microstructure
mechanical property
ANOVA
title Central Composite Experiment Design (CCD)-Response Surface Method (RSM) to Optimize the Sintering Process of Ti-6Al-4V Alloy
title_full Central Composite Experiment Design (CCD)-Response Surface Method (RSM) to Optimize the Sintering Process of Ti-6Al-4V Alloy
title_fullStr Central Composite Experiment Design (CCD)-Response Surface Method (RSM) to Optimize the Sintering Process of Ti-6Al-4V Alloy
title_full_unstemmed Central Composite Experiment Design (CCD)-Response Surface Method (RSM) to Optimize the Sintering Process of Ti-6Al-4V Alloy
title_short Central Composite Experiment Design (CCD)-Response Surface Method (RSM) to Optimize the Sintering Process of Ti-6Al-4V Alloy
title_sort central composite experiment design ccd response surface method rsm to optimize the sintering process of ti 6al 4v alloy
topic powder metallurgy
central composite designs
microstructure
mechanical property
ANOVA
url https://www.mdpi.com/2075-4701/11/2/197
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