Effect of steel fiber shape and content on printability, microstructure and mechanical properties of 3D printable high strength cementitious materials

This study investigates the effects of steel fiber shape (straight and hooked-end) and content (0, 0.5, 1.0, and 1.5 vol%) on rheological properties, printability, mechanical performance and microstructure of 3D printable steel fiber reinforced high strength concrete (3DP-SFHSC). The results indicat...

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Main Authors: Zijian Jia, Mengting Zhou, Yu Chen, Wei Wang, Lei Ma, Yuning Chen, Chao Liu, Yamei Zhang
Format: Article
Language:English
Published: Elsevier 2024-07-01
Series:Case Studies in Construction Materials
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2214509524002316
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author Zijian Jia
Mengting Zhou
Yu Chen
Wei Wang
Lei Ma
Yuning Chen
Chao Liu
Yamei Zhang
author_facet Zijian Jia
Mengting Zhou
Yu Chen
Wei Wang
Lei Ma
Yuning Chen
Chao Liu
Yamei Zhang
author_sort Zijian Jia
collection DOAJ
description This study investigates the effects of steel fiber shape (straight and hooked-end) and content (0, 0.5, 1.0, and 1.5 vol%) on rheological properties, printability, mechanical performance and microstructure of 3D printable steel fiber reinforced high strength concrete (3DP-SFHSC). The results indicate that the increase of fiber content improves the mechanical behaviors of 3DP-SFHSC, but the extrudability suffers from reduction when the fiber content exceeded 1.0 vol% due to the significant increase in yield stress. The addition of 1.5 vol% hooked-end fibers enhances the compressive strength of 3DP-SFHSC by 8%, 25.7%, and 40.4% in the X, Y, and Z directions, respectively. Additionally, it also improves the tensile strength in the X direction by 37.67%. The printed specimens exhibit weaker mechanical properties compared to the cast specimens. On the one hand, the lower fiber-matrix compactness resulting from the absence of vibration during printing leads to increased porosity and weak bonding between the steel fibers and matrix. On the other hand, the inconsistent movement between fibers and mortar matrix during extrusion process may also cause the formation of gaps around fibers. Straight fibers show pronounced enhancements in buildability, compressive strength and tensile strength compared to hooked-end fibers at the same fiber volume fraction. Straight fibers align easily during the extrusion process, contributing to a matrix with lower porosity and smaller average pore size.
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spelling doaj.art-725bc110defa4e5cb9093ac7957fd4e42024-03-28T06:37:53ZengElsevierCase Studies in Construction Materials2214-50952024-07-0120e03080Effect of steel fiber shape and content on printability, microstructure and mechanical properties of 3D printable high strength cementitious materialsZijian Jia0Mengting Zhou1Yu Chen2Wei Wang3Lei Ma4Yuning Chen5Chao Liu6Yamei Zhang7Jiangsu Key Laboratory of Construction Materials, School of Materials Science and Engineering, Southeast University, Nanjing 211189, ChinaJiangsu Key Laboratory of Construction Materials, School of Materials Science and Engineering, Southeast University, Nanjing 211189, ChinaJiangsu Key Laboratory of Construction Materials, School of Materials Science and Engineering, Southeast University, Nanjing 211189, ChinaJiangsu Key Laboratory of Construction Materials, School of Materials Science and Engineering, Southeast University, Nanjing 211189, ChinaJiangsu Key Laboratory of Construction Materials, School of Materials Science and Engineering, Southeast University, Nanjing 211189, ChinaJiangsu Key Laboratory of Construction Materials, School of Materials Science and Engineering, Southeast University, Nanjing 211189, ChinaJiangsu Key Laboratory of Construction Materials, School of Materials Science and Engineering, Southeast University, Nanjing 211189, ChinaJiangsu Key Laboratory of Construction Materials, School of Materials Science and Engineering, Southeast University, Nanjing 211189, China; Nanjing Institute for Intelligent Additive Manufacturing, Nanjing 211800, China; Corresponding author at: Jiangsu Key Laboratory of Construction Materials, School of Materials Science and Engineering, Southeast University, Nanjing 211189, China.This study investigates the effects of steel fiber shape (straight and hooked-end) and content (0, 0.5, 1.0, and 1.5 vol%) on rheological properties, printability, mechanical performance and microstructure of 3D printable steel fiber reinforced high strength concrete (3DP-SFHSC). The results indicate that the increase of fiber content improves the mechanical behaviors of 3DP-SFHSC, but the extrudability suffers from reduction when the fiber content exceeded 1.0 vol% due to the significant increase in yield stress. The addition of 1.5 vol% hooked-end fibers enhances the compressive strength of 3DP-SFHSC by 8%, 25.7%, and 40.4% in the X, Y, and Z directions, respectively. Additionally, it also improves the tensile strength in the X direction by 37.67%. The printed specimens exhibit weaker mechanical properties compared to the cast specimens. On the one hand, the lower fiber-matrix compactness resulting from the absence of vibration during printing leads to increased porosity and weak bonding between the steel fibers and matrix. On the other hand, the inconsistent movement between fibers and mortar matrix during extrusion process may also cause the formation of gaps around fibers. Straight fibers show pronounced enhancements in buildability, compressive strength and tensile strength compared to hooked-end fibers at the same fiber volume fraction. Straight fibers align easily during the extrusion process, contributing to a matrix with lower porosity and smaller average pore size.http://www.sciencedirect.com/science/article/pii/S22145095240023163D printable concreteSteel fiberFiber shapePrintabilityMicrostructure
spellingShingle Zijian Jia
Mengting Zhou
Yu Chen
Wei Wang
Lei Ma
Yuning Chen
Chao Liu
Yamei Zhang
Effect of steel fiber shape and content on printability, microstructure and mechanical properties of 3D printable high strength cementitious materials
Case Studies in Construction Materials
3D printable concrete
Steel fiber
Fiber shape
Printability
Microstructure
title Effect of steel fiber shape and content on printability, microstructure and mechanical properties of 3D printable high strength cementitious materials
title_full Effect of steel fiber shape and content on printability, microstructure and mechanical properties of 3D printable high strength cementitious materials
title_fullStr Effect of steel fiber shape and content on printability, microstructure and mechanical properties of 3D printable high strength cementitious materials
title_full_unstemmed Effect of steel fiber shape and content on printability, microstructure and mechanical properties of 3D printable high strength cementitious materials
title_short Effect of steel fiber shape and content on printability, microstructure and mechanical properties of 3D printable high strength cementitious materials
title_sort effect of steel fiber shape and content on printability microstructure and mechanical properties of 3d printable high strength cementitious materials
topic 3D printable concrete
Steel fiber
Fiber shape
Printability
Microstructure
url http://www.sciencedirect.com/science/article/pii/S2214509524002316
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