Wall heat transfer in gas-fired furnaces: Effect of radiation modelling

The purpose of this work is to study heat transfer to cooled walls in a MW-scale laboratory furnace with a dominating thermal radiation component. Experiment is performed in a specially designed combustion chamber with segmental water-cooled walls and profile of absorbed heat flux is measured along...

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Main Authors: Vondál J., Hájek J.
Format: Article
Language:English
Published: University of West Bohemia 2015-06-01
Series:Applied and Computational Mechanics
Subjects:
Online Access:http://www.kme.zcu.cz/acm/acm/article/view/276/322
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author Vondál J.
Hájek J.
author_facet Vondál J.
Hájek J.
author_sort Vondál J.
collection DOAJ
description The purpose of this work is to study heat transfer to cooled walls in a MW-scale laboratory furnace with a dominating thermal radiation component. Experiment is performed in a specially designed combustion chamber with segmental water-cooled walls and profile of absorbed heat flux is measured along the flame. Non-premixed natural gas flame is stabilized by a guide-vane swirler. The unsteady governing equations of turbulent flow are solved by a finite-volume code with a two-equation k-ε realizable turbulence model, a combination of first-order and second-order upwind schemes and implicit time integration. The coupling of pressure with velocity is treated by SIMPLE (semi-implicit method for pressure-linked equations) algorithm. Radiative heat transfer as the main heat transfer method is modelled with special care by discrete ordinates method and gas absorption coefficient is calculated by two alternatives of WSGGM (weighted sum of grey gases model). The predicted total heat transfer rate is found to depend strongly on method chosen for the computation of mean beam length. The results of numerical simulations show that overall heat transfer in a process furnace can be successfully predicted, while heat flux profile along the flame is more difficult to predict accurately. Good engineering accuracy is nevertheless achievable with reasonable computational resources. The trend of deviations is reported, which is useful for the interpretation of practical predictions of process furnaces (fired heaters).
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spelling doaj.art-726cc1873da9467cb2c78a711d9f7fbf2022-12-21T19:17:43ZengUniversity of West BohemiaApplied and Computational Mechanics1802-680X2336-11822015-06-01916778Wall heat transfer in gas-fired furnaces: Effect of radiation modellingVondál J.0Hájek J.1Brno University of Technology, Faculty of Mechanical Engineering, Brno, Czech RepublicBrno University of Technology, Faculty of Mechanical Engineering, Brno, Czech RepublicThe purpose of this work is to study heat transfer to cooled walls in a MW-scale laboratory furnace with a dominating thermal radiation component. Experiment is performed in a specially designed combustion chamber with segmental water-cooled walls and profile of absorbed heat flux is measured along the flame. Non-premixed natural gas flame is stabilized by a guide-vane swirler. The unsteady governing equations of turbulent flow are solved by a finite-volume code with a two-equation k-ε realizable turbulence model, a combination of first-order and second-order upwind schemes and implicit time integration. The coupling of pressure with velocity is treated by SIMPLE (semi-implicit method for pressure-linked equations) algorithm. Radiative heat transfer as the main heat transfer method is modelled with special care by discrete ordinates method and gas absorption coefficient is calculated by two alternatives of WSGGM (weighted sum of grey gases model). The predicted total heat transfer rate is found to depend strongly on method chosen for the computation of mean beam length. The results of numerical simulations show that overall heat transfer in a process furnace can be successfully predicted, while heat flux profile along the flame is more difficult to predict accurately. Good engineering accuracy is nevertheless achievable with reasonable computational resources. The trend of deviations is reported, which is useful for the interpretation of practical predictions of process furnaces (fired heaters).http://www.kme.zcu.cz/acm/acm/article/view/276/322gas combustionwall heat fluxswirling diffusion flameradiative heat transfernumerical modelling
spellingShingle Vondál J.
Hájek J.
Wall heat transfer in gas-fired furnaces: Effect of radiation modelling
Applied and Computational Mechanics
gas combustion
wall heat flux
swirling diffusion flame
radiative heat transfer
numerical modelling
title Wall heat transfer in gas-fired furnaces: Effect of radiation modelling
title_full Wall heat transfer in gas-fired furnaces: Effect of radiation modelling
title_fullStr Wall heat transfer in gas-fired furnaces: Effect of radiation modelling
title_full_unstemmed Wall heat transfer in gas-fired furnaces: Effect of radiation modelling
title_short Wall heat transfer in gas-fired furnaces: Effect of radiation modelling
title_sort wall heat transfer in gas fired furnaces effect of radiation modelling
topic gas combustion
wall heat flux
swirling diffusion flame
radiative heat transfer
numerical modelling
url http://www.kme.zcu.cz/acm/acm/article/view/276/322
work_keys_str_mv AT vondalj wallheattransferingasfiredfurnaceseffectofradiationmodelling
AT hajekj wallheattransferingasfiredfurnaceseffectofradiationmodelling