An investigation of wire offset and surface morphology of Die Steel D-3 on Wire EDM by using RSM-CCD
The work investigated the effect on wire offset and surface morphology, with input process parameters as peak current, pulse on time, wire tension over Die Steel D3. Some of experiments were performed by using response surface methodology (RSM) as the design of experiment with central composite desi...
| Main Authors: | , , |
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| Format: | Article |
| Language: | English |
| Published: |
Sciendo
2021-06-01
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| Series: | Production Engineering Archives |
| Subjects: | |
| Online Access: | https://doi.org/10.30657/pea.2021.27.14 |
| _version_ | 1818749575290159104 |
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| author | Hasan Mohd Faizan Bharti Prem Kumar Rahim Mohd Reyaz Ur |
| author_facet | Hasan Mohd Faizan Bharti Prem Kumar Rahim Mohd Reyaz Ur |
| author_sort | Hasan Mohd Faizan |
| collection | DOAJ |
| description | The work investigated the effect on wire offset and surface morphology, with input process parameters as peak current, pulse on time, wire tension over Die Steel D3. Some of experiments were performed by using response surface methodology (RSM) as the design of experiment with central composite design (CCD) technique for the analysis. The ANOVA results annotate that the model is significant. Wire Tension and peak current are observed to have major impact on wire offset during machining operation and surface morphology. The scanning electron microscope (SEM) images confirmed that the thermal stresses produced during the machining of the workpiece resulted in the development of microcracks, craters and spherical module. Due to higher thermal gradient i.e., higher peak current and pulse on-time larger cracks and melted deposits were observed. |
| first_indexed | 2024-12-18T04:05:57Z |
| format | Article |
| id | doaj.art-728cab74a6104e469952de834a28e909 |
| institution | Directory Open Access Journal |
| issn | 2353-7779 |
| language | English |
| last_indexed | 2024-12-18T04:05:57Z |
| publishDate | 2021-06-01 |
| publisher | Sciendo |
| record_format | Article |
| series | Production Engineering Archives |
| spelling | doaj.art-728cab74a6104e469952de834a28e9092022-12-21T21:21:35ZengSciendoProduction Engineering Archives2353-77792021-06-0127211211810.30657/pea.2021.27.14An investigation of wire offset and surface morphology of Die Steel D-3 on Wire EDM by using RSM-CCDHasan Mohd Faizan0Bharti Prem Kumar1Rahim Mohd Reyaz Ur2Department of Mechanical Engineering, Integral University, Lucknow, IndiaDepartment of Mechanical Engineering, Integral University, Lucknow, IndiaDepartment of Mechanical Engineering, Integral University, Lucknow, IndiaThe work investigated the effect on wire offset and surface morphology, with input process parameters as peak current, pulse on time, wire tension over Die Steel D3. Some of experiments were performed by using response surface methodology (RSM) as the design of experiment with central composite design (CCD) technique for the analysis. The ANOVA results annotate that the model is significant. Wire Tension and peak current are observed to have major impact on wire offset during machining operation and surface morphology. The scanning electron microscope (SEM) images confirmed that the thermal stresses produced during the machining of the workpiece resulted in the development of microcracks, craters and spherical module. Due to higher thermal gradient i.e., higher peak current and pulse on-time larger cracks and melted deposits were observed.https://doi.org/10.30657/pea.2021.27.14wire offsetsurface morphologysemwire edmrsml69m11 |
| spellingShingle | Hasan Mohd Faizan Bharti Prem Kumar Rahim Mohd Reyaz Ur An investigation of wire offset and surface morphology of Die Steel D-3 on Wire EDM by using RSM-CCD Production Engineering Archives wire offset surface morphology sem wire edm rsm l69 m11 |
| title | An investigation of wire offset and surface morphology of Die Steel D-3 on Wire EDM by using RSM-CCD |
| title_full | An investigation of wire offset and surface morphology of Die Steel D-3 on Wire EDM by using RSM-CCD |
| title_fullStr | An investigation of wire offset and surface morphology of Die Steel D-3 on Wire EDM by using RSM-CCD |
| title_full_unstemmed | An investigation of wire offset and surface morphology of Die Steel D-3 on Wire EDM by using RSM-CCD |
| title_short | An investigation of wire offset and surface morphology of Die Steel D-3 on Wire EDM by using RSM-CCD |
| title_sort | investigation of wire offset and surface morphology of die steel d 3 on wire edm by using rsm ccd |
| topic | wire offset surface morphology sem wire edm rsm l69 m11 |
| url | https://doi.org/10.30657/pea.2021.27.14 |
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