Mini-Kilns for Charcoal-Making: An Eco-Friendly Solution for Small-Scale Production of Charcoal and Wood Vinegar

Charcoal is one of the most essential energy sources in the world and is used mainly for domestic and industrial purposes. Brazilian charcoal production occurs in rudimentary masonry kilns without concern for process safety or energy waste. This work aimed to develop a mini carbonization system of t...

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Main Authors: Felipe Bento de Albuquerque, Rafael Rodolfo de Melo, Alexandre Santos Pimenta, Edgley Alves de Oliveira Paula, Mário Vanoli Scatolino, Fernando Rusch
Format: Article
Language:English
Published: MDPI AG 2023-11-01
Series:Inventions
Subjects:
Online Access:https://www.mdpi.com/2411-5134/8/6/146
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author Felipe Bento de Albuquerque
Rafael Rodolfo de Melo
Alexandre Santos Pimenta
Edgley Alves de Oliveira Paula
Mário Vanoli Scatolino
Fernando Rusch
author_facet Felipe Bento de Albuquerque
Rafael Rodolfo de Melo
Alexandre Santos Pimenta
Edgley Alves de Oliveira Paula
Mário Vanoli Scatolino
Fernando Rusch
author_sort Felipe Bento de Albuquerque
collection DOAJ
description Charcoal is one of the most essential energy sources in the world and is used mainly for domestic and industrial purposes. Brazilian charcoal production occurs in rudimentary masonry kilns without concern for process safety or energy waste. This work aimed to develop a mini carbonization system of three kilns coupled to a vertical smoke burner for optimized and environmentally correct charcoal and wood vinegar (WV) production on small farms. The project was divided into three parts for dimensioning: the three-kiln set, the WV condensing device, and the smoke burner. The condenser was designed following the procedures from the standards of TEMA (Tubular Exchangers Manufacturers Association); ASME (Society of Mechanical Engineers of the United States) Section VIII, Division 1; and the NR-13 (Regulatory Standard) of ABNT (Brazilian Association of Technical Standards). In contrast to the current scenario, in which primitive carbonization technologies are still employed, bringing about low charcoal yields and significant pollution release, the use of a mini-kiln that allows charcoal production and wood vinegar recovery combined with pollutant smoke burning is an interesting eco-friendly solution. Thus, the mini-kiln model presented here brings a low cost and environmental safety to the charcoal production chain, reaching sustainability parameters and offering higher income opportunities to small producers.
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spelling doaj.art-72b857341fe14c9f99c8f20ffe5c62c12023-12-22T14:16:30ZengMDPI AGInventions2411-51342023-11-018614610.3390/inventions8060146Mini-Kilns for Charcoal-Making: An Eco-Friendly Solution for Small-Scale Production of Charcoal and Wood VinegarFelipe Bento de Albuquerque0Rafael Rodolfo de Melo1Alexandre Santos Pimenta2Edgley Alves de Oliveira Paula3Mário Vanoli Scatolino4Fernando Rusch5Department of Agronomic and Forestry Sciences, Center for Agrarian Sciences, Federal University of the Semiarid—UFERSA, Av. Francisco Mota, 572, Costa e Silva, Mossoró 59625-900, RN, BrazilDepartment of Agronomic and Forestry Sciences, Center for Agrarian Sciences, Federal University of the Semiarid—UFERSA, Av. Francisco Mota, 572, Costa e Silva, Mossoró 59625-900, RN, BrazilGraduate Program in Forest Sciences, Universidade Federal do Rio Grande do Norte—UFRN, RN 160, Km 03, s/n, Distrito de Jundiaí, Macaíba 59280-000, RN, BrazilDepartment of Agronomic and Forestry Sciences, Center for Agrarian Sciences, Federal University of the Semiarid—UFERSA, Av. Francisco Mota, 572, Costa e Silva, Mossoró 59625-900, RN, BrazilDepartment of Agronomic and Forestry Sciences, Center for Agrarian Sciences, Federal University of the Semiarid—UFERSA, Av. Francisco Mota, 572, Costa e Silva, Mossoró 59625-900, RN, BrazilDepartment of Agronomic and Forestry Sciences, Center for Agrarian Sciences, Federal University of the Semiarid—UFERSA, Av. Francisco Mota, 572, Costa e Silva, Mossoró 59625-900, RN, BrazilCharcoal is one of the most essential energy sources in the world and is used mainly for domestic and industrial purposes. Brazilian charcoal production occurs in rudimentary masonry kilns without concern for process safety or energy waste. This work aimed to develop a mini carbonization system of three kilns coupled to a vertical smoke burner for optimized and environmentally correct charcoal and wood vinegar (WV) production on small farms. The project was divided into three parts for dimensioning: the three-kiln set, the WV condensing device, and the smoke burner. The condenser was designed following the procedures from the standards of TEMA (Tubular Exchangers Manufacturers Association); ASME (Society of Mechanical Engineers of the United States) Section VIII, Division 1; and the NR-13 (Regulatory Standard) of ABNT (Brazilian Association of Technical Standards). In contrast to the current scenario, in which primitive carbonization technologies are still employed, bringing about low charcoal yields and significant pollution release, the use of a mini-kiln that allows charcoal production and wood vinegar recovery combined with pollutant smoke burning is an interesting eco-friendly solution. Thus, the mini-kiln model presented here brings a low cost and environmental safety to the charcoal production chain, reaching sustainability parameters and offering higher income opportunities to small producers.https://www.mdpi.com/2411-5134/8/6/146charcoal makingcarbonization system designsmoke burnerpollution abatementwood vinegar recoverysocio-environmental impact
spellingShingle Felipe Bento de Albuquerque
Rafael Rodolfo de Melo
Alexandre Santos Pimenta
Edgley Alves de Oliveira Paula
Mário Vanoli Scatolino
Fernando Rusch
Mini-Kilns for Charcoal-Making: An Eco-Friendly Solution for Small-Scale Production of Charcoal and Wood Vinegar
Inventions
charcoal making
carbonization system design
smoke burner
pollution abatement
wood vinegar recovery
socio-environmental impact
title Mini-Kilns for Charcoal-Making: An Eco-Friendly Solution for Small-Scale Production of Charcoal and Wood Vinegar
title_full Mini-Kilns for Charcoal-Making: An Eco-Friendly Solution for Small-Scale Production of Charcoal and Wood Vinegar
title_fullStr Mini-Kilns for Charcoal-Making: An Eco-Friendly Solution for Small-Scale Production of Charcoal and Wood Vinegar
title_full_unstemmed Mini-Kilns for Charcoal-Making: An Eco-Friendly Solution for Small-Scale Production of Charcoal and Wood Vinegar
title_short Mini-Kilns for Charcoal-Making: An Eco-Friendly Solution for Small-Scale Production of Charcoal and Wood Vinegar
title_sort mini kilns for charcoal making an eco friendly solution for small scale production of charcoal and wood vinegar
topic charcoal making
carbonization system design
smoke burner
pollution abatement
wood vinegar recovery
socio-environmental impact
url https://www.mdpi.com/2411-5134/8/6/146
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