Mini-Kilns for Charcoal-Making: An Eco-Friendly Solution for Small-Scale Production of Charcoal and Wood Vinegar
Charcoal is one of the most essential energy sources in the world and is used mainly for domestic and industrial purposes. Brazilian charcoal production occurs in rudimentary masonry kilns without concern for process safety or energy waste. This work aimed to develop a mini carbonization system of t...
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MDPI AG
2023-11-01
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author | Felipe Bento de Albuquerque Rafael Rodolfo de Melo Alexandre Santos Pimenta Edgley Alves de Oliveira Paula Mário Vanoli Scatolino Fernando Rusch |
author_facet | Felipe Bento de Albuquerque Rafael Rodolfo de Melo Alexandre Santos Pimenta Edgley Alves de Oliveira Paula Mário Vanoli Scatolino Fernando Rusch |
author_sort | Felipe Bento de Albuquerque |
collection | DOAJ |
description | Charcoal is one of the most essential energy sources in the world and is used mainly for domestic and industrial purposes. Brazilian charcoal production occurs in rudimentary masonry kilns without concern for process safety or energy waste. This work aimed to develop a mini carbonization system of three kilns coupled to a vertical smoke burner for optimized and environmentally correct charcoal and wood vinegar (WV) production on small farms. The project was divided into three parts for dimensioning: the three-kiln set, the WV condensing device, and the smoke burner. The condenser was designed following the procedures from the standards of TEMA (Tubular Exchangers Manufacturers Association); ASME (Society of Mechanical Engineers of the United States) Section VIII, Division 1; and the NR-13 (Regulatory Standard) of ABNT (Brazilian Association of Technical Standards). In contrast to the current scenario, in which primitive carbonization technologies are still employed, bringing about low charcoal yields and significant pollution release, the use of a mini-kiln that allows charcoal production and wood vinegar recovery combined with pollutant smoke burning is an interesting eco-friendly solution. Thus, the mini-kiln model presented here brings a low cost and environmental safety to the charcoal production chain, reaching sustainability parameters and offering higher income opportunities to small producers. |
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issn | 2411-5134 |
language | English |
last_indexed | 2024-03-08T20:39:52Z |
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spelling | doaj.art-72b857341fe14c9f99c8f20ffe5c62c12023-12-22T14:16:30ZengMDPI AGInventions2411-51342023-11-018614610.3390/inventions8060146Mini-Kilns for Charcoal-Making: An Eco-Friendly Solution for Small-Scale Production of Charcoal and Wood VinegarFelipe Bento de Albuquerque0Rafael Rodolfo de Melo1Alexandre Santos Pimenta2Edgley Alves de Oliveira Paula3Mário Vanoli Scatolino4Fernando Rusch5Department of Agronomic and Forestry Sciences, Center for Agrarian Sciences, Federal University of the Semiarid—UFERSA, Av. Francisco Mota, 572, Costa e Silva, Mossoró 59625-900, RN, BrazilDepartment of Agronomic and Forestry Sciences, Center for Agrarian Sciences, Federal University of the Semiarid—UFERSA, Av. Francisco Mota, 572, Costa e Silva, Mossoró 59625-900, RN, BrazilGraduate Program in Forest Sciences, Universidade Federal do Rio Grande do Norte—UFRN, RN 160, Km 03, s/n, Distrito de Jundiaí, Macaíba 59280-000, RN, BrazilDepartment of Agronomic and Forestry Sciences, Center for Agrarian Sciences, Federal University of the Semiarid—UFERSA, Av. Francisco Mota, 572, Costa e Silva, Mossoró 59625-900, RN, BrazilDepartment of Agronomic and Forestry Sciences, Center for Agrarian Sciences, Federal University of the Semiarid—UFERSA, Av. Francisco Mota, 572, Costa e Silva, Mossoró 59625-900, RN, BrazilDepartment of Agronomic and Forestry Sciences, Center for Agrarian Sciences, Federal University of the Semiarid—UFERSA, Av. Francisco Mota, 572, Costa e Silva, Mossoró 59625-900, RN, BrazilCharcoal is one of the most essential energy sources in the world and is used mainly for domestic and industrial purposes. Brazilian charcoal production occurs in rudimentary masonry kilns without concern for process safety or energy waste. This work aimed to develop a mini carbonization system of three kilns coupled to a vertical smoke burner for optimized and environmentally correct charcoal and wood vinegar (WV) production on small farms. The project was divided into three parts for dimensioning: the three-kiln set, the WV condensing device, and the smoke burner. The condenser was designed following the procedures from the standards of TEMA (Tubular Exchangers Manufacturers Association); ASME (Society of Mechanical Engineers of the United States) Section VIII, Division 1; and the NR-13 (Regulatory Standard) of ABNT (Brazilian Association of Technical Standards). In contrast to the current scenario, in which primitive carbonization technologies are still employed, bringing about low charcoal yields and significant pollution release, the use of a mini-kiln that allows charcoal production and wood vinegar recovery combined with pollutant smoke burning is an interesting eco-friendly solution. Thus, the mini-kiln model presented here brings a low cost and environmental safety to the charcoal production chain, reaching sustainability parameters and offering higher income opportunities to small producers.https://www.mdpi.com/2411-5134/8/6/146charcoal makingcarbonization system designsmoke burnerpollution abatementwood vinegar recoverysocio-environmental impact |
spellingShingle | Felipe Bento de Albuquerque Rafael Rodolfo de Melo Alexandre Santos Pimenta Edgley Alves de Oliveira Paula Mário Vanoli Scatolino Fernando Rusch Mini-Kilns for Charcoal-Making: An Eco-Friendly Solution for Small-Scale Production of Charcoal and Wood Vinegar Inventions charcoal making carbonization system design smoke burner pollution abatement wood vinegar recovery socio-environmental impact |
title | Mini-Kilns for Charcoal-Making: An Eco-Friendly Solution for Small-Scale Production of Charcoal and Wood Vinegar |
title_full | Mini-Kilns for Charcoal-Making: An Eco-Friendly Solution for Small-Scale Production of Charcoal and Wood Vinegar |
title_fullStr | Mini-Kilns for Charcoal-Making: An Eco-Friendly Solution for Small-Scale Production of Charcoal and Wood Vinegar |
title_full_unstemmed | Mini-Kilns for Charcoal-Making: An Eco-Friendly Solution for Small-Scale Production of Charcoal and Wood Vinegar |
title_short | Mini-Kilns for Charcoal-Making: An Eco-Friendly Solution for Small-Scale Production of Charcoal and Wood Vinegar |
title_sort | mini kilns for charcoal making an eco friendly solution for small scale production of charcoal and wood vinegar |
topic | charcoal making carbonization system design smoke burner pollution abatement wood vinegar recovery socio-environmental impact |
url | https://www.mdpi.com/2411-5134/8/6/146 |
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