A Model of Foam Density Prediction for Expanded Perlite Composites

Multiple sets of variables associated with expanded perlite particle consolidation in foam manufacturing were analyzed to develop a model for predicting perlite foam density. The consolidation of perlite particles based on the flotation method and compaction involves numerous variables leading to th...

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Main Authors: Arifuzzaman Md, Kim Ho Sung
Format: Article
Language:English
Published: EDP Sciences 2015-01-01
Series:MATEC Web of Conferences
Online Access:http://dx.doi.org/10.1051/matecconf/20152601002
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author Arifuzzaman Md
Kim Ho Sung
author_facet Arifuzzaman Md
Kim Ho Sung
author_sort Arifuzzaman Md
collection DOAJ
description Multiple sets of variables associated with expanded perlite particle consolidation in foam manufacturing were analyzed to develop a model for predicting perlite foam density. The consolidation of perlite particles based on the flotation method and compaction involves numerous variables leading to the final perlite foam density. The variables include binder content, compaction ratio, perlite particle size, various perlite particle densities and porosities, and various volumes of perlite at different stages of process. The developed model was found to be useful not only for prediction of foam density but also for optimization between compaction ratio and binder content to achieve a desired density. Experimental verification was conducted using a range of foam densities (0.15 – 0.5 g/cm3) produced with a range of compaction ratios (1.5 – 3.5), a range of sodium silicate contents (0.05 – 0.35 g/ml) in dilution, a range of expanded perlite particle sizes (1 – 4 mm), and various perlite densities (such as skeletal, material, bulk, and envelope densities). A close agreement between predictions and experimental results was found.
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spelling doaj.art-72c58a89a185428fb3d2e0a03b2bb2762022-12-21T23:03:03ZengEDP SciencesMATEC Web of Conferences2261-236X2015-01-01260100210.1051/matecconf/20152601002matecconf_acmme2015_01002A Model of Foam Density Prediction for Expanded Perlite CompositesArifuzzaman MdKim Ho SungMultiple sets of variables associated with expanded perlite particle consolidation in foam manufacturing were analyzed to develop a model for predicting perlite foam density. The consolidation of perlite particles based on the flotation method and compaction involves numerous variables leading to the final perlite foam density. The variables include binder content, compaction ratio, perlite particle size, various perlite particle densities and porosities, and various volumes of perlite at different stages of process. The developed model was found to be useful not only for prediction of foam density but also for optimization between compaction ratio and binder content to achieve a desired density. Experimental verification was conducted using a range of foam densities (0.15 – 0.5 g/cm3) produced with a range of compaction ratios (1.5 – 3.5), a range of sodium silicate contents (0.05 – 0.35 g/ml) in dilution, a range of expanded perlite particle sizes (1 – 4 mm), and various perlite densities (such as skeletal, material, bulk, and envelope densities). A close agreement between predictions and experimental results was found.http://dx.doi.org/10.1051/matecconf/20152601002
spellingShingle Arifuzzaman Md
Kim Ho Sung
A Model of Foam Density Prediction for Expanded Perlite Composites
MATEC Web of Conferences
title A Model of Foam Density Prediction for Expanded Perlite Composites
title_full A Model of Foam Density Prediction for Expanded Perlite Composites
title_fullStr A Model of Foam Density Prediction for Expanded Perlite Composites
title_full_unstemmed A Model of Foam Density Prediction for Expanded Perlite Composites
title_short A Model of Foam Density Prediction for Expanded Perlite Composites
title_sort model of foam density prediction for expanded perlite composites
url http://dx.doi.org/10.1051/matecconf/20152601002
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