Electrochemical-Thermal Modeling of Large-Format, Thin-Film, Lithium-Ion Batteries with Cocurrent and Countercurrent Tab Connections Using a Reduced-Order Model

We derive and implement a new reduced-order model for the simulation of large-format, thin-film batteries with cocurrent and countercurrent tab connections. We employ the multi-site, multi-reaction (MSMR) framework to describe the solid phase thermodynamics as well as irreversible phenomena associat...

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Main Authors: Mark W. Verbrugge, Daniel R. Baker
Format: Article
Language:English
Published: IOP Publishing 2023-01-01
Series:ECS Advances
Online Access:https://doi.org/10.1149/2754-2734/ad040e
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author Mark W. Verbrugge
Daniel R. Baker
author_facet Mark W. Verbrugge
Daniel R. Baker
author_sort Mark W. Verbrugge
collection DOAJ
description We derive and implement a new reduced-order model for the simulation of large-format, thin-film batteries with cocurrent and countercurrent tab connections. We employ the multi-site, multi-reaction (MSMR) framework to describe the solid phase thermodynamics as well as irreversible phenomena associated with diffusion and electrochemical reactions for a graphite negative and a spinel manganese oxide positive. The calculations are streamlined by using the reduced-order electrochemical model for a porous electrode derived by means of a perturbation analysis, which we term ROM1. For discharge rates less than 1 C, where the 1 C rate corresponds to the current needed to fully discharge the cell in 1 h, ROM1 yields accurate results for traction-battery electrodes. We employ ROM1 in the cell energy balance, with the overall results allowing one to clarify the current and temperature distributions within the cell during discharge and isolate and identify the different heat sources. The governing partial differential equations are coupled and nonlinear in part due to the temperature dependence of the physicochemical properties. We show how cocurrent tab locations yield higher cell energy densities, while countercurrent tab locations yield more uniform current and temperature distributions. Sensitivity analyses underscore the flexibility of the approach. Overall, the equation system and open-source (Python) software enables an efficient and rational tool for cell design and integration.
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spelling doaj.art-735f88bb3f684b64a969d7263b834edf2023-10-26T10:49:20ZengIOP PublishingECS Advances2754-27342023-01-012404050510.1149/2754-2734/ad040eElectrochemical-Thermal Modeling of Large-Format, Thin-Film, Lithium-Ion Batteries with Cocurrent and Countercurrent Tab Connections Using a Reduced-Order ModelMark W. Verbrugge0https://orcid.org/0000-0001-6100-3238Daniel R. Baker1https://orcid.org/0000-0002-7642-4067Sonoma, California, United States of AmericaRomeo, Michigan, United States of AmericaWe derive and implement a new reduced-order model for the simulation of large-format, thin-film batteries with cocurrent and countercurrent tab connections. We employ the multi-site, multi-reaction (MSMR) framework to describe the solid phase thermodynamics as well as irreversible phenomena associated with diffusion and electrochemical reactions for a graphite negative and a spinel manganese oxide positive. The calculations are streamlined by using the reduced-order electrochemical model for a porous electrode derived by means of a perturbation analysis, which we term ROM1. For discharge rates less than 1 C, where the 1 C rate corresponds to the current needed to fully discharge the cell in 1 h, ROM1 yields accurate results for traction-battery electrodes. We employ ROM1 in the cell energy balance, with the overall results allowing one to clarify the current and temperature distributions within the cell during discharge and isolate and identify the different heat sources. The governing partial differential equations are coupled and nonlinear in part due to the temperature dependence of the physicochemical properties. We show how cocurrent tab locations yield higher cell energy densities, while countercurrent tab locations yield more uniform current and temperature distributions. Sensitivity analyses underscore the flexibility of the approach. Overall, the equation system and open-source (Python) software enables an efficient and rational tool for cell design and integration.https://doi.org/10.1149/2754-2734/ad040e
spellingShingle Mark W. Verbrugge
Daniel R. Baker
Electrochemical-Thermal Modeling of Large-Format, Thin-Film, Lithium-Ion Batteries with Cocurrent and Countercurrent Tab Connections Using a Reduced-Order Model
ECS Advances
title Electrochemical-Thermal Modeling of Large-Format, Thin-Film, Lithium-Ion Batteries with Cocurrent and Countercurrent Tab Connections Using a Reduced-Order Model
title_full Electrochemical-Thermal Modeling of Large-Format, Thin-Film, Lithium-Ion Batteries with Cocurrent and Countercurrent Tab Connections Using a Reduced-Order Model
title_fullStr Electrochemical-Thermal Modeling of Large-Format, Thin-Film, Lithium-Ion Batteries with Cocurrent and Countercurrent Tab Connections Using a Reduced-Order Model
title_full_unstemmed Electrochemical-Thermal Modeling of Large-Format, Thin-Film, Lithium-Ion Batteries with Cocurrent and Countercurrent Tab Connections Using a Reduced-Order Model
title_short Electrochemical-Thermal Modeling of Large-Format, Thin-Film, Lithium-Ion Batteries with Cocurrent and Countercurrent Tab Connections Using a Reduced-Order Model
title_sort electrochemical thermal modeling of large format thin film lithium ion batteries with cocurrent and countercurrent tab connections using a reduced order model
url https://doi.org/10.1149/2754-2734/ad040e
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AT danielrbaker electrochemicalthermalmodelingoflargeformatthinfilmlithiumionbatterieswithcocurrentandcountercurrenttabconnectionsusingareducedordermodel