Polyhydroxybutyrate (PHB) Biosynthesis by an Engineered <i>Yarrowia lipolytica</i> Strain Using Co-Substrate Strategy

High production cost is one of the major factors that limit the market growth of <i>polyhydroxyalkanoates</i> (PHAs) as a biopolymer. Improving PHA synthesis performance and utilizing low-grade feedstocks are two logical strategies for reducing costs. As an oleaginous yeast, <i>Y....

Full description

Bibliographic Details
Main Authors: Masoud Tourang, Xiaochao Xiong, Sara Sarkhosh, Shulin Chen
Format: Article
Language:English
Published: MDPI AG 2023-11-01
Series:Fermentation
Subjects:
Online Access:https://www.mdpi.com/2311-5637/9/12/1003
_version_ 1797381123816292352
author Masoud Tourang
Xiaochao Xiong
Sara Sarkhosh
Shulin Chen
author_facet Masoud Tourang
Xiaochao Xiong
Sara Sarkhosh
Shulin Chen
author_sort Masoud Tourang
collection DOAJ
description High production cost is one of the major factors that limit the market growth of <i>polyhydroxyalkanoates</i> (PHAs) as a biopolymer. Improving PHA synthesis performance and utilizing low-grade feedstocks are two logical strategies for reducing costs. As an oleaginous yeast, <i>Y. lipolytica</i> has a high carbon flux through acetyl-CoA (the main PHB precursor), which makes it a desired cell factory for PHB biosynthesis. In the current study, two different metabolic pathways (<i>NBC</i> and <i>ABC</i>) were introduced into <i>Y. lipolytica PO1f</i> for synthesizing PHB. Compared to the <i>ABC</i> pathway, the <i>NBC</i> pathway, which includes <i>NphT7</i> to redirect the lipogenesis pathway and catalyze acetoacetyl-CoA synthesis in a more energy-favored reaction, led to PHB accumulation of up to 11% of cell dry weight (CDW), whereas the <i>ABC</i> pathway resulted in non-detectable accumulations of PHB. Further modifications of the strain with the <i>NBC</i> pathway through peroxisomal compartmentalization and gene dose overexpression reached 41% PHB of CDW and a growth rate of 0.227 h<sup>−1</sup>. A low growth rate was observed with acetate as the sole source of carbon and energy or glucose as the sole substrate at high concentrations. Using a co-substrate strategy helped overcoming the inhibitory and toxic effects of both substrates. Cultivating the engineered strain in the optimal co-substrate condition predicted by response surface methodology (<i>RSM</i>) led to 83.4 g/L of biomass concentration and 31.7 g/L of PHB. These results offer insight into a more cost-effective production of PHB with engineered <i>Y. lipolytica</i>.
first_indexed 2024-03-08T20:46:50Z
format Article
id doaj.art-7396d9f73a4e4043899916a31f4e7692
institution Directory Open Access Journal
issn 2311-5637
language English
last_indexed 2024-03-08T20:46:50Z
publishDate 2023-11-01
publisher MDPI AG
record_format Article
series Fermentation
spelling doaj.art-7396d9f73a4e4043899916a31f4e76922023-12-22T14:07:51ZengMDPI AGFermentation2311-56372023-11-01912100310.3390/fermentation9121003Polyhydroxybutyrate (PHB) Biosynthesis by an Engineered <i>Yarrowia lipolytica</i> Strain Using Co-Substrate StrategyMasoud Tourang0Xiaochao Xiong1Sara Sarkhosh2Shulin Chen3Department of Biological Systems Engineering, Washington State University, L. J. Smith Hall, Pullman, WA 99164, USADepartment of Biological Systems Engineering, Washington State University, L. J. Smith Hall, Pullman, WA 99164, USADepartment of Biological Systems Engineering, Washington State University, L. J. Smith Hall, Pullman, WA 99164, USADepartment of Biological Systems Engineering, Washington State University, L. J. Smith Hall, Pullman, WA 99164, USAHigh production cost is one of the major factors that limit the market growth of <i>polyhydroxyalkanoates</i> (PHAs) as a biopolymer. Improving PHA synthesis performance and utilizing low-grade feedstocks are two logical strategies for reducing costs. As an oleaginous yeast, <i>Y. lipolytica</i> has a high carbon flux through acetyl-CoA (the main PHB precursor), which makes it a desired cell factory for PHB biosynthesis. In the current study, two different metabolic pathways (<i>NBC</i> and <i>ABC</i>) were introduced into <i>Y. lipolytica PO1f</i> for synthesizing PHB. Compared to the <i>ABC</i> pathway, the <i>NBC</i> pathway, which includes <i>NphT7</i> to redirect the lipogenesis pathway and catalyze acetoacetyl-CoA synthesis in a more energy-favored reaction, led to PHB accumulation of up to 11% of cell dry weight (CDW), whereas the <i>ABC</i> pathway resulted in non-detectable accumulations of PHB. Further modifications of the strain with the <i>NBC</i> pathway through peroxisomal compartmentalization and gene dose overexpression reached 41% PHB of CDW and a growth rate of 0.227 h<sup>−1</sup>. A low growth rate was observed with acetate as the sole source of carbon and energy or glucose as the sole substrate at high concentrations. Using a co-substrate strategy helped overcoming the inhibitory and toxic effects of both substrates. Cultivating the engineered strain in the optimal co-substrate condition predicted by response surface methodology (<i>RSM</i>) led to 83.4 g/L of biomass concentration and 31.7 g/L of PHB. These results offer insight into a more cost-effective production of PHB with engineered <i>Y. lipolytica</i>.https://www.mdpi.com/2311-5637/9/12/1003acetategene dosage effectacetoacetyl-CoA synthasecompartmentalizationsubstrate inhibition
spellingShingle Masoud Tourang
Xiaochao Xiong
Sara Sarkhosh
Shulin Chen
Polyhydroxybutyrate (PHB) Biosynthesis by an Engineered <i>Yarrowia lipolytica</i> Strain Using Co-Substrate Strategy
Fermentation
acetate
gene dosage effect
acetoacetyl-CoA synthase
compartmentalization
substrate inhibition
title Polyhydroxybutyrate (PHB) Biosynthesis by an Engineered <i>Yarrowia lipolytica</i> Strain Using Co-Substrate Strategy
title_full Polyhydroxybutyrate (PHB) Biosynthesis by an Engineered <i>Yarrowia lipolytica</i> Strain Using Co-Substrate Strategy
title_fullStr Polyhydroxybutyrate (PHB) Biosynthesis by an Engineered <i>Yarrowia lipolytica</i> Strain Using Co-Substrate Strategy
title_full_unstemmed Polyhydroxybutyrate (PHB) Biosynthesis by an Engineered <i>Yarrowia lipolytica</i> Strain Using Co-Substrate Strategy
title_short Polyhydroxybutyrate (PHB) Biosynthesis by an Engineered <i>Yarrowia lipolytica</i> Strain Using Co-Substrate Strategy
title_sort polyhydroxybutyrate phb biosynthesis by an engineered i yarrowia lipolytica i strain using co substrate strategy
topic acetate
gene dosage effect
acetoacetyl-CoA synthase
compartmentalization
substrate inhibition
url https://www.mdpi.com/2311-5637/9/12/1003
work_keys_str_mv AT masoudtourang polyhydroxybutyratephbbiosynthesisbyanengineerediyarrowialipolyticaistrainusingcosubstratestrategy
AT xiaochaoxiong polyhydroxybutyratephbbiosynthesisbyanengineerediyarrowialipolyticaistrainusingcosubstratestrategy
AT sarasarkhosh polyhydroxybutyratephbbiosynthesisbyanengineerediyarrowialipolyticaistrainusingcosubstratestrategy
AT shulinchen polyhydroxybutyratephbbiosynthesisbyanengineerediyarrowialipolyticaistrainusingcosubstratestrategy