Clustering and Precipitation during Early-Stage Artificial Aging of Al–Si–Mg(–Cu) Foundry Alloys

High-Si aluminum foundry alloys are an important material class for products with complex 3D geometries where casting is the most suitable production method. With Mg and/or Cu additions, these alloys gain strength upon heat treatment due to the formation of nanoprecipitates. These precipitated phase...

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Main Authors: Sigurd Wenner, Constantinos Hatzoglou, Eva Anne Mørtsell, Petter Åsholt
Format: Article
Language:English
Published: MDPI AG 2023-03-01
Series:Metals
Subjects:
Online Access:https://www.mdpi.com/2075-4701/13/3/557
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author Sigurd Wenner
Constantinos Hatzoglou
Eva Anne Mørtsell
Petter Åsholt
author_facet Sigurd Wenner
Constantinos Hatzoglou
Eva Anne Mørtsell
Petter Åsholt
author_sort Sigurd Wenner
collection DOAJ
description High-Si aluminum foundry alloys are an important material class for products with complex 3D geometries where casting is the most suitable production method. With Mg and/or Cu additions, these alloys gain strength upon heat treatment due to the formation of nanoprecipitates. These precipitated phases are of the same kind as in the wrought Al–Mg–Si(–Cu) alloys having much lower Si contents, which have been the subject of a high number of studies. Some of these studies indicate that atomic clusters formed during storage at room temperature have a strong effect on the phases that evolve during artificial aging. In this work, foundry alloys containing Si, Mg, and Cu are investigated. Room-temperature storage is found to have a great influence on kinetics during early aging. Cu additions accelerate the formation of hardening precipitates during early aging, but 1 month of room-temperature storage negates the positive effect of Cu. The maximum achievable strength is found to be limited mainly by the solubility limits of Si and Mg at the solution heat treatment temperature. With insights derived from transmission electron microscopy and atom probe tomography results, this study contributes to the understanding of the solute balance and early aging kinetics and how wrought and foundry alloys differ in these respects.
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spelling doaj.art-73a2b4ad505b46bd828fc7e5154a32862023-11-17T12:39:25ZengMDPI AGMetals2075-47012023-03-0113355710.3390/met13030557Clustering and Precipitation during Early-Stage Artificial Aging of Al–Si–Mg(–Cu) Foundry AlloysSigurd Wenner0Constantinos Hatzoglou1Eva Anne Mørtsell2Petter Åsholt3Materials and Nanotechnology, SINTEF Industry, 7465 Trondheim, NorwayDepartment of Materials Science and Technology, Norwegian University of Science and Technology, 7034 Trondheim, NorwayResearch and Technology Development, Hydro Aluminium, 6601 Sunndal, NorwayResearch and Technology Development, Hydro Aluminium, 6601 Sunndal, NorwayHigh-Si aluminum foundry alloys are an important material class for products with complex 3D geometries where casting is the most suitable production method. With Mg and/or Cu additions, these alloys gain strength upon heat treatment due to the formation of nanoprecipitates. These precipitated phases are of the same kind as in the wrought Al–Mg–Si(–Cu) alloys having much lower Si contents, which have been the subject of a high number of studies. Some of these studies indicate that atomic clusters formed during storage at room temperature have a strong effect on the phases that evolve during artificial aging. In this work, foundry alloys containing Si, Mg, and Cu are investigated. Room-temperature storage is found to have a great influence on kinetics during early aging. Cu additions accelerate the formation of hardening precipitates during early aging, but 1 month of room-temperature storage negates the positive effect of Cu. The maximum achievable strength is found to be limited mainly by the solubility limits of Si and Mg at the solution heat treatment temperature. With insights derived from transmission electron microscopy and atom probe tomography results, this study contributes to the understanding of the solute balance and early aging kinetics and how wrought and foundry alloys differ in these respects.https://www.mdpi.com/2075-4701/13/3/557aluminum alloysprecipitation strengtheningelectron microscopyatom probe tomography
spellingShingle Sigurd Wenner
Constantinos Hatzoglou
Eva Anne Mørtsell
Petter Åsholt
Clustering and Precipitation during Early-Stage Artificial Aging of Al–Si–Mg(–Cu) Foundry Alloys
Metals
aluminum alloys
precipitation strengthening
electron microscopy
atom probe tomography
title Clustering and Precipitation during Early-Stage Artificial Aging of Al–Si–Mg(–Cu) Foundry Alloys
title_full Clustering and Precipitation during Early-Stage Artificial Aging of Al–Si–Mg(–Cu) Foundry Alloys
title_fullStr Clustering and Precipitation during Early-Stage Artificial Aging of Al–Si–Mg(–Cu) Foundry Alloys
title_full_unstemmed Clustering and Precipitation during Early-Stage Artificial Aging of Al–Si–Mg(–Cu) Foundry Alloys
title_short Clustering and Precipitation during Early-Stage Artificial Aging of Al–Si–Mg(–Cu) Foundry Alloys
title_sort clustering and precipitation during early stage artificial aging of al si mg cu foundry alloys
topic aluminum alloys
precipitation strengthening
electron microscopy
atom probe tomography
url https://www.mdpi.com/2075-4701/13/3/557
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AT constantinoshatzoglou clusteringandprecipitationduringearlystageartificialagingofalsimgcufoundryalloys
AT evaannemørtsell clusteringandprecipitationduringearlystageartificialagingofalsimgcufoundryalloys
AT petterasholt clusteringandprecipitationduringearlystageartificialagingofalsimgcufoundryalloys