Review on Thermal Behavior and Cooling Aspects of Axial Flux Permanent Magnet Motors–A Mechanical Approach

With the increasing demand for high-energy density motors for applications such as electric vehicles and aircraft propulsion, axial flux permanent magnet motors are promising. However, utmost care should be taken when designing an axial flux permanent magnet motor with a higher torque density becaus...

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Main Authors: Rahul Roy, Sivakumar Ramasami, Lenin Natesan Chokkalingam
Format: Article
Language:English
Published: IEEE 2023-01-01
Series:IEEE Access
Subjects:
Online Access:https://ieeexplore.ieee.org/document/10013667/
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author Rahul Roy
Sivakumar Ramasami
Lenin Natesan Chokkalingam
author_facet Rahul Roy
Sivakumar Ramasami
Lenin Natesan Chokkalingam
author_sort Rahul Roy
collection DOAJ
description With the increasing demand for high-energy density motors for applications such as electric vehicles and aircraft propulsion, axial flux permanent magnet motors are promising. However, utmost care should be taken when designing an axial flux permanent magnet motor with a higher torque density because of thermal effects. To enhance the reliability and overall performance of a motor, efficient thermal management is important, because the torque density is restricted by maximum temperature. Therefore, this study comprehensively reviews different techniques used for the thermal modeling of motors. Computational fluid dynamics, the lumped parameter method, and finite element analysis were used to calculate the total heat transfer inside the motor. Various heat enhancement techniques for an axial flux permanent magnet motor have been presented, including core cooling (water jacket cooling, air cooling, and oil cooling) and winding cooling (direct slot cooling, end winding cooling, and fins). Finally, two case studies of an 8kW AFPM motor and a 65kW AFPM motor with a cooling arrangement are discussed.
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spelling doaj.art-73b7898ad5dd4cb5b927e99cb3103ae22023-01-25T00:00:18ZengIEEEIEEE Access2169-35362023-01-01116822683610.1109/ACCESS.2023.323578210013667Review on Thermal Behavior and Cooling Aspects of Axial Flux Permanent Magnet Motors–A Mechanical ApproachRahul Roy0Sivakumar Ramasami1https://orcid.org/0000-0003-1303-0519Lenin Natesan Chokkalingam2https://orcid.org/0000-0002-8732-0386School of Mechanical Engineering, Vellore Institute of Technology, Chennai, IndiaSchool of Mechanical Engineering, Vellore Institute of Technology, Chennai, IndiaElectric Vehicles-Incubation, Testing and Research Centre, Vellore Institute of Technology, Chennai, IndiaWith the increasing demand for high-energy density motors for applications such as electric vehicles and aircraft propulsion, axial flux permanent magnet motors are promising. However, utmost care should be taken when designing an axial flux permanent magnet motor with a higher torque density because of thermal effects. To enhance the reliability and overall performance of a motor, efficient thermal management is important, because the torque density is restricted by maximum temperature. Therefore, this study comprehensively reviews different techniques used for the thermal modeling of motors. Computational fluid dynamics, the lumped parameter method, and finite element analysis were used to calculate the total heat transfer inside the motor. Various heat enhancement techniques for an axial flux permanent magnet motor have been presented, including core cooling (water jacket cooling, air cooling, and oil cooling) and winding cooling (direct slot cooling, end winding cooling, and fins). Finally, two case studies of an 8kW AFPM motor and a 65kW AFPM motor with a cooling arrangement are discussed.https://ieeexplore.ieee.org/document/10013667/AFPM motorsstator core coolingwinding coolingthermal analysis
spellingShingle Rahul Roy
Sivakumar Ramasami
Lenin Natesan Chokkalingam
Review on Thermal Behavior and Cooling Aspects of Axial Flux Permanent Magnet Motors–A Mechanical Approach
IEEE Access
AFPM motors
stator core cooling
winding cooling
thermal analysis
title Review on Thermal Behavior and Cooling Aspects of Axial Flux Permanent Magnet Motors–A Mechanical Approach
title_full Review on Thermal Behavior and Cooling Aspects of Axial Flux Permanent Magnet Motors–A Mechanical Approach
title_fullStr Review on Thermal Behavior and Cooling Aspects of Axial Flux Permanent Magnet Motors–A Mechanical Approach
title_full_unstemmed Review on Thermal Behavior and Cooling Aspects of Axial Flux Permanent Magnet Motors–A Mechanical Approach
title_short Review on Thermal Behavior and Cooling Aspects of Axial Flux Permanent Magnet Motors–A Mechanical Approach
title_sort review on thermal behavior and cooling aspects of axial flux permanent magnet motors x2013 a mechanical approach
topic AFPM motors
stator core cooling
winding cooling
thermal analysis
url https://ieeexplore.ieee.org/document/10013667/
work_keys_str_mv AT rahulroy reviewonthermalbehaviorandcoolingaspectsofaxialfluxpermanentmagnetmotorsx2013amechanicalapproach
AT sivakumarramasami reviewonthermalbehaviorandcoolingaspectsofaxialfluxpermanentmagnetmotorsx2013amechanicalapproach
AT leninnatesanchokkalingam reviewonthermalbehaviorandcoolingaspectsofaxialfluxpermanentmagnetmotorsx2013amechanicalapproach